Mondal - Process Operative - Algiers, Algeria

Nitya Hari Mondal

Algiers, Algeria

Services

Process Operative

Summary:

I know the operation(Start-up,Shutdown,Emergency)of all types of Pumps,Turbines,Compressors,Fan,Blower,Heat Exchangers(Heater,Cooler,Chiller,Condenser etc.),Chemical(Catalyst) Reactors etc.which are included with Sea Water or River Water Intake,all types Water Treatment Plant(including Potable Water and Sewage Water Treatment),
Chlorination,Desalination,De-mineralization,Chemical Injection,All types of Boiler(for Steam Production),Natural Gas(Hydrocarbon)Processing Plant including,Hydrogenation,De-sulphurization,Reformation,CO Conversion(Gas Purification),CO2 removal,Ammonia Synthesis(Ammonia Production),Ammonia Refrigeration and Separation,Liquid Ammonia Transfer And Storage etc.

Work History

DCS Engineer.

Present Employer: Algeria Oman Fertilizer Project (AOFP), ALGERIA

From June 2011

Here I have joined as a process expert and directly involved as a commissioning supervisor with Pre-commissioning and Commissioning job of this project.

Erection Activities:
• Monitor and inspect of various equipment and their internals, instrumentation, piping etc.
• Checking out any discrepancy and make punch list and final inspection.
• Checking out of equipment and piping identification marking.
Pre-commissioning Activities:
• Hydraulic and Leak Test of pipelines.
• Cleaning and flushing of pipelines by air and steam.
• Chemical cleaning of package and Waste Heat Boilers.
• High-pack loading of CO2 Absorber & Regenerator and their Chemical Cleaning.
• Catalysts loading of various Reactors like Hydrogenator, Sulphur Absorber, Primary & Secondary Reformer, High & Low Temperature Shift Converter, Methanator, Ammonia Converter etc.
• Solo & Mechanical Run Test of various Turbines, Pumps, Motors, Compressors, Blowers, etc.

Commissioning Activities:
• Refractory Dry-out of Primary Reformer Furnace, Heat Convection Zone and Hot & Cold Collectors and various Boilers.
• Catalyst Reduction of various Reactors.
• Preparation of Solution and circulation of it.
• Passivation of different pipelines and process line-up.
• Start the Plant and get Trial & Final Production.

Operational Activities:
Both DCS (Distributed Control System), ACS (Analog Control System) and Field Operation for Start-up, Normal Shut-down, Emergency Shut-down, Trouble-shooting, Normal Running of the Gas Processing (Ammonia Production Plant), Water Treatment(Utility Plant), Power and Steam Generation Plant(HRSG, Waste Heat and Package Boiler).

Overhauling Activities:
• Catalyst Un-loading, Loading and Reduction for various Reactors.
• Cleaning of various Heat Exchangers (Heater, Cooler, Condenser, Chiller etc.).
• Painting, Marking and Identification of pipelines and vessels.
Miscellaneous Activities:
• Preparation and addition of various Chemicals and Solutions.
• Cleaning of various Rotary Machines.
• Cleaning of various Filters and Strainers.
• Usage of various lubricants (Lube Oil, Molycote, Grease etc.).


HSE AWARENESS &...

Projects

Algeria Oman Fertilizer Project,ALGERIA

Process: Holdore Topsoe,DENMARK,
Commissioned By: Mitsubishi Heavy Industries Ltd.(MHI),JAPAN,
Capacity: 2000x2 MTPD of Ammonia for Train-1 and Train-2.

Sohar Fertilizer Project (SOFP), OMAN.

Commissioned by : MITSUBISHI HEAVY INDUSTRIES LTD. (MHI), JAPAN
Process : HALDOR TOPSOE, DENMARK
Capacity : (2000 & 3500) Ammonia & Urea MTPD.

Jamuna Fertilizer Co.LTD>(JFCL),BANGLADESH

Commissioned by : MITSUBISHI HEAVY INDUSTRIES LTD. (MHI), JAPAN
Process : HALDOR TOPSOE, DENMARK
Capacity : (1078 & 1700) Ammonia & Urea MTPD.

Algeria Oman Fertilizer Project,ALGERIA

Process: Holdore Topsoe,DENMARK,
Commissioned By: Mitsubishi Heavy Industries Ltd.(MHI),JAPAN,
Capacity: 2000x2 MTPD of Ammonia for Train-1 and Train-2.

Qualifications & Certifications

Chemistry, Physics & Mathematics

Dhaka University

Gazaria ML High School

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