Die Casting Expert,
- Full time
- Part time
- One time
I am well experienced in LPDC & GDC processes for manufacturing of auto castings parts like Cyl.Heads,Crank Cases,2w & 4W Alloy Wheels.
Aurangabad Electricals Ltd
May 2012 - December 2012
Responsibility: - New Product Development
➢ Worked as a coordinator for Product development process from concept phase to post-launch process phase by daily Brain-storming meetings.
➢ Ensured the accuracy of the product & packaging samples & seek approvals if required.
➢ Responsible to submit the samples with all required Report & Documents.
➢ Responsible to Make & Approve PPAP from the Customer.
❖ Successful development of Charge Air Pipes & PTO Housing for Daimler India Commercial Vehicle.
❖ Also productionising castings of Manifold & Thermostat Cover for Mahindra.
❖ Successful design & development of Valeo Bypass Body from casting point of view with Tilting GDC technology.
❖ Successful design & development of Mitsubishi Cover Compressor & Proto type sample submission to Customer.
Atlas Castalloy Ltd
September 2011 - May 2012
Responsibility: - LPDC Production Head
➢ Totally responsible for melting to final dispatch of products produced with 15 LP machines.
➢ Planning & implementing new product development trials.
➢ Responsible for Profit of the production units.
➢ Improving net production in terms of Kg. /Person & Kg. /Machine.
➢ Making Kaizens to reduce In-house rejection of Plant.
➢ Making Yearly sales volumes & capacity planning with additional resources requirement.
❖ I have successfully achieved 10% increase in productivity & reduction in Leakage of Greaves 600cc Cyl.Head.
Alloy Wheel Division
March 2008 - September 2011
➢ Totally responsible for customer satisfaction by achieving customer schedules & Quality.
➢ Responsible for Die Maintenance, Melting process & Die casting production of total 28 GDC m/cs with Two Melting cum-Holding Furnace platforms set-up.
➢ Responsible for Profit of the Production units,
➢ Making monthly budgets for the production units.
➢ To plan Man, Material, Machine and Method for achieving the production target.
➢ Dies & components development with help of Tool room
➢ Finalization of production process to suite/ achieve targeted production cost for business.
➢ Making Specs for machines required for new projects. Installation and commissioning of new casting manufacturing module with New Product Development department.
❖ Reduced Overall Plant Rejection of Alloy Wheel from 20.2% to 9.78 %,
❖ Cost Saving of foundry consumables up to 23 Lacks per Year, reduced GDC consumables cost from 16.5 to 13.25 Rs.per Wheel
❖ Production of Wheel increased from 220 to 261 Nos./Day/Machine.
❖ I have got Appreciation certificate for TS Internal Auditor.
Hindalco Industries Ltd
March 2007 - March 2008
➢ Controlling production activities from Die Maintenance, Melting, LPDC production, X-Ray Testing, up to Heat Treatment
➢ Projects related to Quality Improvement, Cost Reduction, and Value Engineering.
Enkei Castalloy Ltd
March 2006 - March 2007
➢ To control and effectively use production capacity, equipments, manpower and outside sources through planning, organizing and scheduling.
➢ Organizing weekly and monthly planning for production and preventive maintenance of machines.
➢ To analyze the data and records on daily basis as to obtain the best possible outcome.
➢ Responsible for all the procedures in between production and final product, like die maintenance, melting, LPDC production, heat treatment procedure, fettling, all follow-up from production to Customer etc
➢ Also working on new die development, process setting, die maintenance, die correction, die repair, Kaizen etc
SEMCO Electric Pvt. Ltd
January 2006 - March 2006
➢ Working as a Product Group Owner for Al-Br department & was responsible from production to final Dispatch of components with good quality.
Enkei Castalloy Ltd
April 1999 - January 2006
MAJOR ACHIEVEMENT AS A TEAM LEADER
❖ Pulsar Cyl.Head Cycle Time reduction by provision of Water & Air cooling given to Top & Bottom dies respectively.
Qualifications & Certifications
Diploma in Metallurgy Engg.
Government Polytechnic Pune