Chougale - Honeywell DCS TPS/HPM Specialist - Pune, MH, India

Nilesh Chougale

Pune, MH, India


Honeywell DCS TPS/HPM Specialist


I have completed six project related to Honeywell TPS System which includes all engineering activities related to Honeywell DCS & Controller HPM. Out of the six projects, i have completed commissioning at site for 4 project.

Work History

System Engineer

Abu Dhabi Gas Liquefaction Company

From December 2013

System Engineer

Honeywell Automation India Ltd

December 2010 - September 2013

Engineer (Instrumentation)


May 2009 - December 2010

Project Profile:
• Handled control & instrumentation of Mineral Processing Projects & Cement Plant Instrumentation & Control
• Designed P&I drawings, Operation Philosophy, Preparation of Input /output lists; made data sheets of various instruments; involved in selection of instruments.
• Responsible for acquiring drawings approval from client & assisting during commissioning activities.
• Handled instruments such as Electromagnetic flow meter, pressure transmitter, Ultrasonic & Radar type level transmitter and Vibration Transmitter.

Title M/s Trimex Project (Mineral Processing)
• Engineering activities in addition to assisting during site commissioning.
• Creation of instrument data sheets, I/O schedules, operation philosophy, P&ID drawings etc.
• Commissioning of instruments viz.ultrasonic type level transmitters, pneumatic actuated valves, pressure gauges, temperature/pressure transmitters, Neucleonic Type Density Meter.
• PID Loop Tuning.

Title Anjani Portland Cement Ltd
• Engineering activities in addition to assisting during site commissioning.
• Creation of instrument data sheets, I/O schedules, P&ID Drawings. Cable Schedule,
• Installation of Transmitters at site, Termination of Cables, JB erection, Checking of IOs, Calibration of Level Transmitters, Flow meters , Flow Switches, Logic Checking, Sub- Panel Systems checking & installation, commissioning
• VVFD panels parameters setting, Profibus communication, Hardwired communication etc.


From May 2009

Vishwakarma Institute of Technology, Pune
Completed graduation with average of 65.01% of all semester
3 rd RANK holder In Engineering Semesters in VIT

• Training ON GUS Implementation & HPM Engineering by Honeywell Automation India Ltd in Feb 2009. Training basically includes "DCS block diagram, control schemes implementation, control languages, GUI design, DCS Hardware etc
• Calibration of Transmitters & Installation by Electronet Equipments Pvt Ltd, Pune in 2009 Training basically includes calibration and installation of flow meters, level transmitters, pressure transmitters, load cells, PH sensors, temperature transmitters etc.

Engineering Project

August 2008 - May 2009

Honeywell Co-ordinator Mr. Rahul Wagh (Project Lead Engineer) Mr. Arun Shetty (Project Manager)
Systems TDC-3000 (System of Honeywell India Automation Ltd), HPM Controller



Zakum Development Company, UAE

--> Lead Engineer for the Project.
--> Handled team of 4 Engineers.
--> Responsible for Customer Meetings, Review of the documents, Raising Technical doubts
--> Preparation of technical Quotations with Project Manager & generation of Billing Hours
--> Attended Meeting with Customer to resolve Technical queries & to discuss with improvement areas.
--> FAT Support

ALCOA PINJARRA Refinery , Australia

--> Back office Engineering Support
--> Design of Application, Control Loops, Complex Control Strategies, Logic as per the provided input.
--> Quality checks on the application part with Simulator.
--> Co-ordination with Honeywell Australia Team , Raising Technical Queries
-->Design of documents such as IO database, Software DDS, Graphics DDS
--> Design of Serial Interface CL's for third party systems.

Sau Aramco - Abu Ali Support

--> C300 Controller & R310 Release Commisioning Support
--> Site Commisioning Activities such as loop checking, Panel Earth Checks, Power checks etc,
--> Logic & Software/Application Loading at Site
--> System Power On & Power on checks.
--> SAT Checks such as Controller Redundancy check, IO link Redundancy check, Experion Server Redundancy check, IO cards Redundancy checks, Power cable Redundancy checks, System Alarms Checks Etc

Soudi Aramco - Tenajib Plant Upgarde.

-> Addition of 3 HPM Controllers
-> Design of 3 Marshalling Cabinets for each controller Cabinet.
-> Logic & Control Loops implementation as per provided Control Narrative.
-> Co-ordination with Honeywell Soudi Arabia Team for Technical Queries & Hardware Specifications.
-> Design of System related documents such as FDS, DDS, Cabinet Drawings, Cabinet Wiring Diagrams, Power Supply Calculations, Heat Calculations, IO Database, IO wiring Schedule etc
-> Completion of FAT & Site Commissioning Support

Soudi Aramco - Safaniyah Water Plant Upgrade

-> Addition of 7 HPM Controllers in Existing Plant
-> Addition of new Network Interface Module in existing LCN
-> Design of Marshalling Cabinets to meet ARAMCO standards & Logic implementation as per provided Control narrative
-> Raising queries to Customer & follow up with customer
->Design of documents such as Modified Network Architecture, Panel Drawings, Heat Consumption, Software Specifications, hardware specifications, Graphics specifications, IO Database, Wiring schedule.
-> Completion of FAT with Soudi Aramco Customer.
-> Site Commissioning & Completion of the SAT for the Same project

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