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Senior Chemical Engineer looking for Part Time Work or Short Term Assignments in the Metropolitan Boston Area. Experienced in all phases of project commercialization from research and development through full-scale plant design. Background in detailed engineering, preliminary engineering and economic evaluation.
Senior Chemical Engineer
CB&I/Shaw Nuclear Services, Canton, Massachusetts
August 2009 - April 2013
Worked in the Mechanical Engineering Group supporting domestic Nuclear Power Plants in plant modifications for power up-rates (increased electricity generation).
Senior Process Engineer
, Shaw Energy and Chemicals, Cambridge, Massachusetts
April 2008 - July 2009
Worked as the Process Safety Engineer on a Polysilicon Production Facility (Hoku). This includes preparation for and facilitating HAZOPs; writing HAZOP Reports; due diligence on worker safety, fire protection, hazardous chemical control and safety in process design; code compliance; and supervision of vapor cloud explosion modeling (ALOHA).
Worked in the support of the design of an ABS Plastics Facility (Sabic) in the area of thermal treatment of process gas emissions and wastewater treatment of liquid effluents. Performed detailed material balances, prepared process flow diagrams and piping and instrumentation drawings; and selected equipment for the designs of these two areas.
Lead Process Engineer
Shaw Environmental & Infrastructure, Inc., Randolph, Massachusetts
January 2007 - March 2008
Worked on a variety of projects for the Chemical Demilitarization Program (U.S. Army); the Mixed Oxide (MOX) Fuel Fabrication Facility (MFFF) Program (DOE); and the Next Generation Nuclear Power (NGNP) Project (DOE). This included a cost/benefit analysis for the Newport Chemical Demilitarization Facility; an evaluation and comparison of five technologies for the destruction of recovered chemical munitions; a status report on non-incineration technologies for the destruction of Recovered Chemical Warfare Materiel; a conceptual process design for hydrogen generation using heat from a pebble-bed nuclear reactor; and specifications and process designs for a variety of chemicals and reagents for the MFFF.
Senior Process Engineer
Shaw Energy and Chemicals, Cambridge, Massachusetts
March 2006 - December 2006
Worked on a project team designing a refinery expansion for a Korean client (SK). Primary responsibility was the specification of equipment in three different plant areas - Residue Hydrodesulfurization (RHDS), the Amine Recovery Unit (ARU) and the Flare System, which was connected to all units.
Lead Process Engineer
Shaw Environmental & Infrastructure, Inc., Division, Stoughton, Massachusetts
August 1998 - February 2006
Working on a variety of tasks in the Stockpile, Alternate Technologies and Non-Stockpile Chemical Material Programs. Evaluating and testing technologies to demonstrate and implement methods for assessing and accessing munitions; monitoring and destroying chemical agents; and safely testing and disposing of waste by-products. Also conducting process engineering for the commercial production facilities designed for safely accessing and destroying chemical agents.
Senior Process Engineer
Badger Engineering/Raytheon Engineers & Constructors, Cambridge, MA
June 1991 - August 1998
Worked in the Process Department on a basic engineering package for the modernization/ expansion of a VCM Plant (Pajaritos) following process and project engineering on the detailed design for a multiple reactor replacement (SASOL, South Africa). This was the fifth major assignment in the process department as part of multi-discipline detailed engineering teams. Others were for a new synthetic rubber plant (Hyundai, South Korea), a PVC production front-end package (Geon) and a p-xylene facility (Yukong, South Korea).
Spent over four years on a broad spectrum of assignments in Raytheon Environmental Services. This included: Lead Environmental Engineer on three rotary kiln incinerator projects (Merck); project manager for a remedial engineering design for closure of a Superfund site (Saco, ME); an environmental audit at an aluminum rolling mill (Republic Foils, CT); an odor control study (Kraft General Foods, MA); a NOx reduction investigation for metal pickling operations (Eastern Stainless, MD); and a hazard waste abatement/management plan and waste oil reuse investigation at a remote US Air Force site (Ascension Island).
Senior Process Engineer
Stone & Webster Engineering Corporation, Division, Boston, MA
May 1982 - June 1991
Worked in the Environmental Division for four years on a variety of assignments. Major projects included onsite assessment and surveys for locations of sludge dewatering facilities (City of New York), technology evaluation on remediation techniques for manufactured gas plant sites (EPRI), radioactive waste handling project evaluations (DOE) and site assessment for waste handling and disposal (General Electric).
Worked in the Process Engineering Division for five years in the areas of synthetic fuels from coal, circulating fluid bed boilers, yield prediction from hydrocarbon cracking and furnace design. Was responsible for laboratory test programs conducted at the Institute of Gas Technology (Chicago) in support of development programs and data generation for yield prediction. In addition, worked as part of project teams on the detailed engineering of a coal/water slurry preparation plant (SOHIO) and a coated film production facility (James River Graphics). Also did technical and economic evaluation of new processes and developing technology e.g., synthetic serum (Biogen), spray deodorant (Mennen), duo cracking hydrocarbons and a solids circulation boiler.
Merck Rotary Kiln Incinerators (3)
Lead environmental/process engineer responsible for design review and specification preparation for hazardous waste (RCRA) rotary kiln incinerator for destruction of solid, liquid, and gaseous wastes. Systems included feed handling, ash removal, secondary combustion chamber, wet acid gas scrubbing, and particulate removal and plume suppression. Included vendor screening, bid evaluation, vendor selection, and technical and economic evaluations of competing technologies. Conducted trial burn plan review and set performance evaluation criteria for successful bidder.
Lead environmental/process engineer for pathological/medical waste incineration facility. The rotary kiln design included a ram feed system, a secondary combustion chamber, wet ash removal, dry solid acid gas scrubbing with baghouse solids collection, plume suppression and recuperative heat recovery. Included technical support, bid evaluation, vendor recommendation and review of air and solid waste permit documents to ensure compliance.
West Point, PA
Lead environmental/process engineer for municipal/pathological waste incineration facility. Rotary kiln is designed to process loose, boxed, and drummed solid waste generated in the manufacturing facility. Included solids handling and feeding, ash removal, secondary combustion chamber, water quench, and dry sorbent emission control for acid gas removal. Evaluated existing stepped fixed hearth and rotary kiln operations.
Superfund Site Remediation
Project manager for site preparation and soil cover system design for Superfund remedial action. Project required covering and fencing two lagoons and 53 pits containing tannery wastes. Included site clearing, roads, fencing, dewatering, water treatment and wetland issues.
Supported the Alternate Technologies and Non-Stockpile Chemical Materiel Programs by evaluating technologies and processing solutions in a variety of areas including: munitions accessing, chemical agent destruction, energetics destruction, hydrolysate treatment, waste processing and agent decontamination. This included new technologies as well as improvements to existing technologies.
Over 100 technologies were identified and evaluated for chemical demilitarization applicability. The technologies were biological, chemical, electrochemical, thermal, mechanical, physical and radiological for assessing, accessing, destroying, monitoring, containing, decontamination and personnel protection. Total solutions and partial solutions were also evaluated.
Each technology was evaluated using a standard set of criteria that addressed process efficacy, process safety, environmental impacts, schedule and cost. Based on the criteria evaluations, a report was written that included conclusions and a path forward recommendation to the Government. All the Technology Evaluations were placed on a database for Government use. Eventually the Technology Evaluations were migrated to separate public and Army websites.
Multiple Reactor Replacement Project
Member of task force performing detailed engineering and design on a major revamp project that installed new multiple fluid bed reactors systems and their supporting equipment at two synfuel from coal plants. Process Engineering responsibilities included rating equipment for new design bases; checking hydraulics and instrumentation for increased throughputs; updating existing P&IDs, and heat/material balances; and preparing specifications for new equipment. Participated in Project Engineering efforts that coordinated discipline outputs from piping design, computer model design, equipment specifications and process engineering with the deliverables including tie-ins packages, line tables, SP-lists, new instrumentation and controls, etc. - all integrated with the over 400 P&IDs. Participated in HAZOP.
Process Engineering/Economic Evaluation
Worked for six years on process engineering, scale-up and economic evaluation of R&D programs and commercial operations. Major areas were in conventional and novel non-ferrous metals production, in-situ mining and metals recovery and electric furnace smelting. Involved in process improvement studies for the production of copper, activated carbon and boron nitride shapes, powder and felt battery separators.
Pilot Plant/Laboratory Development Program
Worked for four years on a pilot plant/laboratory development program for the recovery of copper, nickel, cobalt and molybdenum from a complex ore. Involved in the pilot testing of both pyrometalurgical and hydrometallurgical techniques. Was part of a project team that successfully designed, built and operated an integrated pilot plant to demonstrate technical feasibility and scale-up.
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