Jayasekara - Factory Manager - Ambalangoda, Sri Lanka

Naroja Jayasekara

Ambalangoda, Sri Lanka

Services

Factory Manager

Summary:

Diploma in Polymer Engineering.
Diploma in Microbiology Techniques.
Food safety Team Leader
Internal Auditor
Quality Assurance - food
Factory Manager

Work History

Food Safety Team Leader and holding

HVA Foods PLC

July 2011 - August 2013

below mentioned duties and Responsibilities. (July 2011 to August 2013)
➢ Quality Assurance and food safety procedures compliance with ISO 22000:2005 system in Tea, Herb, Fruit pieces & Spices products.
➢ Conducting and participating to Internal Audits.
➢ Participating to the External Audits conducted by the B.V.Q.I.
➢ Overall responsibility for the Quality Assurance Activities in every step of the Internal supplier chain.(Incoming to dispatching)
➢ Defect analysis on MAISA machines, Constanta machines, FUSO machines, Form & Fill machines, Cup filling machines, Shrink wrapper and Over wrapper.
➢ Wastage analysis on above mentioned machines as per the predetermined frequencies.
➢ Setting AQL's and Analysis of Process Continual improvement performances.
➢ Analysis of Internal Non conformities based on in process activities and Incoming raw/packing materials inspections.
➢ Liaise with suppliers and rectifying the critical non conformances.
➢ Conducting and participated to the Supplier Visits and Supplier meetings.
➢ Setting Key Performance Indicators and analysis of relevant information.
➢ Setting action plans for set objectives.
➢ Conducting Cause and Effect Analysis.
➢ Carrying out special studies based on critical areas.
➢ Submitting reports to the Management as and when necessary.
➢ Preparing Management Review Reports.
➢ Responsibility with the Document and Record Controlling activities.
➢ Conducting Hazard analysis and risk assessments.
➢ Providing training on Quality Assurance activities and Food Safety requirement to subordinates.
➢ Solely responsible for the Design and Development activities by approving artworks, determining inner and outer carton dimensions and issuing barcodes for proceeding.
➢ Experience with obtaining analysis reports through the External Laboratories. (Such as ITI, SGS)
➢ Experience and knowledge with International standards for Tea, Herb, Tisanes and Spices. (Raw materials and Finished products)
➢ Experience and knowledge with the...

Quality Assurance Executive and the Food Safety Team Leader

The Tea and Herb Company (Pvt) Ltd

September 2008 - July 2011

, Mulleriyawa, as the Quality Assurance Executive and the Food Safety Team Leader having responsibilities for following areas. (From September 2008 to July 2011)
➢ Quality Assurance and food safety procedures compliance with ISO 22000:2005, Dutch HACCP and BRC systems in Tea, Herb, Tisanes & Spices products.
➢ Conducting and participating to Internal Audits.
➢ Participating to the External Audits conducted by the D.N.V.
➢ Overall responsibility for the Quality Assurance Activities in the every step of the Internal supplier chain.(Incoming to dispatching)
➢ Defect analysis on T2 PRIMA machines, IMA machines, FUSO machine and Overwrapper.
➢ Wastage analysis on above mentioned machines as per the predetermined frequencies.
➢ Setting AQL's and Analysis of Process Continual improvement performances.
➢ Analysis of Internal Non conformities based on in process activities and Incoming raw/packing materials inspections.
➢ Liaise with suppliers and rectifying the critical non conformances.
➢ Conducting and participated to the Supplier Visits and Supplier meetings.
➢ Setting Key Performance Indicators and analysis of relevant information.
➢ Setting action plans for set objectives.
➢ Conducting Cause and Effect Analysis.
➢ Carrying out special studies based on critical areas.
➢ Submitting reports to the Management as and when necessary.
➢ Analysis of Validation and Verification results.
➢ Preparing Management Review Reports.
➢ Responsibility with the Document and Record Controlling activities.
➢ Conducting Hazard analysis and risk assessments.
➢ Providing training on Quality Assurance activities and Food Safety requirement to subordinates.
➢ Experience with Country Legal Regulations and Requirements.( Ex. Sri Lanka Food Act, EU/US/FDA/ANZFA/USDA/tec )
➢ Experience with Design and Development activities.
➢ Experience with obtaining analysis reports through the External Laboratories. (Such as ITI, SGS)
➢ Participating to the IMO Audits.(Certification for Organic Tea)
➢...

Technical Executive

Sinwa Holdings (Pvt) Ltd

September 2007 - September 2008

Duties & responsibilities.
➢ Overall responsibility for the GUM BOOT manufacturing section.
➢ Meet all technical aspects of the Gum Boots, Straps, moulded rubber products and Synthetic rubber products.
➢ Participated to the Research and development activities.
➢ Accepting raw materials and ingredients.
➢ Preparing monthly production plan and submit to the Top Management.
➢ Preparing material requisition notes and Bill of materials related to the dried rubber products.

Quality Assurance Executive

Uni Com Tea

October 2005 - September 2007

Duties & responsibilities.
➢ Quality Assurance Procedures compliance with ISO 9001:2000 QMS and HACCP systems in Tea Bagging, tea Packets & Bulk Tea Process. (Mainly on AHMAD products)
➢ Assisting to the Management Representative and the Food Safety Team Leader.
➢ Participated and conducted Internal Audits.
➢ Participated to the External Audits conducted by the S.G.S. Lanka.
➢ Conducting special studies.
➢ Preparation of Management Review report.
➢ Analysis and categorization of defects found from "Constanta" Tea bagging machine and "IMA machine with envelope unit".
➢ Overall responsibility for accepting of Incoming packing materials, Machine Blending and Manual Blending Operations and Ahmad Tea Packeting section & Tea bagging section.
➢ Responsible for maintaining the Document Controlling procedure.
➢ Conducting Hazard analysis and risk assessments based on HACCP system.
➢ Conducted and Participated to the Supplier Audits and Supplier Meetings.
➢ Analysis of Objective details and implement action plans pertaining to the QMS and HACCP systems.

Qualifications & Certifications

G/Dharmasoka College, Ambalangoda

Industrial Training

University of Moratuwa

Mathematics

Institute of Technology University of Moratuwa

Microbiological Techniques

University of Colombo

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