Cellan - Quality Manager - Seria, Brunei

Nare Cellan

Seria, Brunei

Services

Quality Manager

  • Full time
  • Part time
  • One time
  • Contract
  • Temp

Summary:

Over 30 years of Quality Management, Quality Assurance, Quality Control and Inspection, Specialty Welding Engineering and Construction of oil and gas processing on-shore and off-shore projects.

Establishment and implementation of Quality Management Systems, Project Quality Plans (PQPs) and Inspection and Test Plans (ITPs) ensuring full Project requirements are met by Project Team. Prepare methods, procedures and systems to clearly define and implement requirements for deliverables and conduct project personnel indoctrination.

Organizing and facilitation of material and process failure root cause analysis to preclude recurrence of incidents through evaluation and testing.

Managing material and equipment inspection including supplier evaluation, review and approval of Fabrication/ Manufacturing Procedure Specification (MPS), conduct of shop Source Inspection and surveillance and performance of quality audit to verify compliance to project requirements.

Strong familiarity and experience with the application of Industry Codes and Standards, QA/QC and Document Control software and effective implementation in Project execution from design to construction and commissioning.

Work History

: Lead QA/QC

Brunei LNG Sdn. Bhd.(Brunei Shell Petroleum Co. Sdn Bhd)

From March 2014

Lead the Asset Projects Technical team responsible for Quality Assurance and Quality Control. Take ownership in ensuring appropriate materials, welding and inspection are observed. Ensure appropriate implementation of Quality Management System.

Advisor and Interim Quality Control Manager (1 Month)

Petronas Gas Berhad (Seconded from MMHE)

September 2012 - August 2013

Provide viable advice on methods in NDT, Welding and Quality control. Provide decisions on way forward for fabrication and construction issues.
Assume the position of Quality Manager in interim capacity and manage the Quality Control group of the project. This position held concurrent with advisory function in the project. The position was held from January 25, 2013 until March 1, 2013.

Project: Lekas LNG Regasification Unit and Island Berth project

Senior QAQC Manager, Offshore Business Unit

Malaysia Marine and Heavy Engineering Sdn Bhd

June 2008 - August 2013

Plan, strategize and ensure the effective implementation of Projects Control and NDT activities in accordance with Quality Management System (QMS), lead and monitor the Quality Assurance, Inspection/testing for improvement and capability-building initiatives, develop and implement an efficient Document Control System.

Personally handle the review and approval of Manufacturing Procedure Specifications and Quality Control Plan of bulk structural materials. Formulate/device means to have top-up materials that were bought ex-stock to comply with project specification. Assist to resolve technical issues on materials, NDT and welding.

Responsible for ensuring a working quality system is in place through the availability of approved procedures and verification of its effectiveness through periodic audit.

Likewise involve in the quality control including welding of procured process skids and equipment including pressure vessels by: reviewing and approving quality documents; conduct periodic audit and surveillance.

Project Involved: Gumusut Kakap Semi-FPS Project

Senior QAQC Coordinator

Sime Darby Engineering Sdn.Bhd.

May 2002 - June 2008

Takes the leadership in translating the contractual quality requirements into the project quality execution systems and procedures; and, establish and implement methods to achieve agreed criteria and deliverables.

This includes procurement. Like procurement of materials, both structural and piping, process skids and equipment including pressure vessels, pumps and other turbo machinery. The leadership also takes to the fabrication and construction.

Brief Overview of Responsibility:

Procurement:
1. Source Inspection
1.1 Categorize the level of Inspection on each package and
organize Inspection
1.2 Conduct Audit
1.3 Conduct Inspection and compliance verification
1.4 Review and approve vendors QAQC procedures such as Manufacturing Procedure Specification (MPS) for Structural Steel Materials like plates, beams and tubular, Quality Plan/Inspection & Test Plan, Test Procedures, WPS and NDT.

Fabrication and Construction:
1. Ensure the availability of projects procedures such as:
Project Quality Plan, Inspection and Test Plans, Welding Procedures
Specifications and RT/UT/MPI/DPI procedures.
2. Qualification of Welding Procedures and Welders
3. Conduct Audits to verify compliance to project specifications and
Procedures.
a. 1st Party Audit (Project Internal Audit)
b. 2nd Party Audit(Vendor and subcontractors)
4. Ensure inspection and reports are performed
a. Material Receiving Inspection
b. Material Verification/Fit-up Inspection
c. Visual Inspection
d. NDT
5. Monitor Project Quality Performance such as analyzing project welding production performance and formulate measures/program to minimize/control weld repair;
6. Build-Up Final Documentation Dossier

Projects Involved:

Project Name: Clients:

MOQ Packaged 16. This includes 2 topsides, 2 jackets, piles and, 3 bridges.

Mearsk Oil Qatar
Bunga Orkid-A CPP Talisman Malaysia Ltd.

Amenam/Kpono Oil & Gas Export Project Phase 2
Topside, Compression Module and Jacket
Saibos Akogep SN

Senior Welding Engineer

Sime Darby Engineering SdnBhd

April 1991 - March 2000

One of the Pioneer Welding Engineer for Duplex Stainless Steel approved by Exxon Mobile in Malaysia

Pioneer the development of fabrication method in the fabrication of built-up beams/girders using all Submerge Arc Welding process. This method drastically reduced the fabrication time.
Perform Welding Engineering and development. Lead a team of welding engineers, welding Supervisors and technicians in developing Welding Procedure Specifications (WPS), and welders qualification.

Familiar with ASTM, ASME, API, BS, ISO, AWS, EN and other common industry codes. Specialized ability in material and welding as applied in steel fabrication industry.
Some of the materials worked-on were: UNS 31803 (Duplex Stainless Steel), UNS 31254 (SMO 254) and other Stainless Steels Grades including Low Temperature grades at –100º C toughness requirement and AL 409 HP (A240 classification); Copper-Nickel alloys, Inconel Alloy 825, including carbon steel pipes cladded with alloy 625, Carbon Steels for Low Temperature Service for Piping (including toughness requirement at -100 degrees C).

For structural steels, some of the materials familiar with are: High Strength Steels like ASTM A 572, A514M (which has a 90 KSI SMYS), API steels including grade 60, BS 4360 grades, BS 7191 grades and steels manufactured to EN standards i.e. EN 10025 or EN 10225, and other steels used for fabricating onshore and offshore structures.

Projects Involved:

PROJECT NAME: CLIENT
ANGSI Development Project Anpg-A Petronas Carigali Sdn. Bhd
RDPA and RCPA Petronas Carigali Sdn. Bhd
Iron Duke Phase II Development Project Brunei Shell Petroleum
Lawit A Compression Modules Esso Production Malaysia Inc.
RIG 52 Refurbishment ENSCO Offshore Co. Intl.
M3PQ-A Integrated Production Module Sarawak Shell Berhad
M1 and M3 Living Quarters Sarawak Shell Berhad
Guntong-D Production Modules Esso Production Malaysia Inc.

Assistant Division Chief, Welding and Inspection Group

Construction Manpower Development Center- Department

of Trade and Industry
Location: Dasmarinas Cavite Philippines
Position: Assistant Division Chief, Welding and Inspection Group
1986-1991

Provide leadership in delivering advisory/consultancy services to the industry by formulating WPS, course syllabus on welding training.

General Maintenance Foreman

Voest Alpine Oil Company

Supervise a crew of fitters, welders, drivers, electrician, and instrument technician in the maintenance of a Gas-Oil Separator Plant

Project: Maintenance of Gas oil Separator Plant

Piping charge hand/Pre-Commissioning Coordinator

Atlantic Gulf Pacific Company

Lead a crew of fitters, welders and helpers in fabrication, erection/installation of pipes spools. And during pre-commissioning, lead a crew of fitters and helpers in conducting hydro test, pneumatic test, flushing and steam /air blowing of pipe works.

Project: Kuwait National Petroleum Company Modernization Project

Welding Inspector

Atlantic Gulf Pacific Company

Project: LPG Shell Terminal project

Projects

Brunei LNG ARP

Plant Rejuvenation Project

: Lekas LNG Regasification Unit and Island Berth project

LNG Regas Project

Gumusut Kakap Semi-FPS Project

Deep Water Floating Production Structure

Project Name: Clients:

Project Name: Clients:

MOQ Packaged 16. This includes 2 topsides, 2 jackets, piles and, 3 bridges.

Mearsk Oil Qatar
Bunga Orkid-A CPP Talisman Malaysia Ltd.

Amenam/Kpono Oil & Gas Export Project Phase 2
Topside, Compression Module and Jacket
Saibos Akogep SNC
B11P-A Process, Utility Topsides and Substructure Sarawak Shell Berhad

PROJECT NAME: CLIENT

PROJECT NAME: CLIENT
ANGSI Development Project Anpg-A Petronas Carigali Sdn. Bhd
RDPA and RCPA Petronas Carigali Sdn. Bhd
Iron Duke Phase II Development Project Brunei Shell Petroleum
Lawit A Compression Modules Esso Production Malaysia Inc.
RIG 52 Refurbishment ENSCO Offshore Co. Intl.
M3PQ-A Integrated Production Module Sarawak Shell Berhad
M1 and M3 Living Quarters Sarawak Shell Berhad
Guntong-D Production Modules Esso Production Malaysia Inc.
Jerneh-A Compression Modules Esso Production Malaysia Inc.
Dulang-C Topsides Petronas Carigali Sdn. Bhd
Dulang-C Jacket (Assume QA/QC Coordinator
Post as well in early Stage of the project)
Petronas Carigali Sdn. Bhd
D35 A & B Jackets (Assume QA/QC Coordinator
Post as well in early Stage of the project)
Sarawak Shell Berhad
Guntong A, Seligi C & E and Seligi A 4th Compression Module
Esso Production Malaysia Inc.
Baram Delta Gas Gathering Project Petronas Carigali Sdn. Bhd

Lekas LNG Regasification Unit and Island Berth project

Lekas LNG Regasification Unit and Island Berth project

Qualifications & Certifications

Welding

Technological University of the Philippines

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