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*PQ/PR analysis, Time observation form, Process capacity table, Standard Work Sheet, Standard work combination sheet and operator loading chart
*Batch quantity and No of setup calculation for shared process
*Heijunka,Jidoka,Andon,FPY,COPQ and DM
Assistant Manager-Purchase and Vendor Development
Bonfiglioli Transmission private Limited
June 2011 - February 2014
Supplier selection and evaluation by audit through sourcing tools(RFI, pre Assessment, RFQ, Market test)
Price contract fixation and relevant document preparation for management approval
Investment details preparation and get approval from management
Development of investment item
Po release and follow-up with supplier
Invested item transferred to supplier and maintaining tracking for future reference
SCR raising if supplier cannot meet specification
PPAP documents creation support to Supplier(PSW, PFMEA, Control Plan, MSA, Process capability study, etc…19 elements)
PPAP Documents maintaining for future & customer reference
Supplier Annual Audit
Sending Monthly Supplier performance rating and getting feedback from supplier
Co-ordination with supplier for any CAPA (8D)
Paynter chart preparation to track countermeasure effectiveness
Lean concept implementation at supplier end and giving training to them for their better understanding (2Bin concept, Milkrun, Quality in built process at cell etc..)
Sending weekly in-warding material report to concern supplier for their reference
Conversion of pending PR to PO and follow up with supplier for timely delivery
ATP confirmation giving to planning for customer commitment
Inventory level monitoring against order
Commodities are handled castings, forging, Machining and Gears
Working for ISO audit
ERP used SAP
Senior Engineer-Lean Manufacturing Engineering
October 2009 - May 2011
Cell Design through PQ/PR analysis
Calculating takt time, Fixing curtain Qty for bottle neck operation
Making Standard work documentation(Time observation form, Process capacity table, Standard Work Sheet, Standard work combination sheet and operator loading chart) and PFW, PFMEA, Control Chart and SOP
Making production schedule by heijunka method
Calculate First pass yield and create error proofing method by jidoka(Poka Yoke)
Calculating 5 cost of COPQ
Daily Management preparation and updating for Gemba meeting
Conduct Kaizen for small improvement
Create CVSM for process/Product line
Lean Tools implementation for waste elimination
Create FVSM for comparison and future action
Facility Making of new established line as per kaizen
Making manufacturing BOM
ERP used SAP
Engineer - Supplier Quality Assurance
Lakshmi Machine Works Ltd -CNC Division
May 2005 - September 2009
Evaluating the potential of new supplier and regular audit with existing suppliers.
APQP tracking for the sourced parts and co-ordinates with sourcing for part readiness.
Providing technical Clearance and guidance to the Supplier team to achieve results.
Conducting Run @ rate to access supplier capacity and monitoring the process capability for CTQ at supplier end (SPC).
Approval of supplier parts as per PPAP procedures.
Process and Product audits of assembly lines
Handling of supplier Complaints through CAPA (8D) problem solving techniques.
Developing Agreement of Inspection (AOI) and Part Quality plan (PQP) for purchased parts & ensuring all CTQ parameters are addressed in the supplier control plan.
Ensure quality system at supplier end for consistency of product process performance.
Initiating process improvements and Poka-yoke for the existing process.
Monitoring of supplier quality performance and for timely resolution of any product problems reported on supplied parts.
Monitoring / follow-up with supplier for continuous improvement plan.
Implementing DOL (Direct on line) Concept for Supplier parts.
Taking responsibility for Customer / Third party / Internal Audits.
ERP used ORACLE 11i
* Create Current/future state VSM For LL BED
*Housekeeping in TOOL CRIB through 5’S Concept
*Setting MIL for SCM SUPERMARKET(2 bin concept)
*Deep hole drilling machine Set-up time reduction through SMED
*Concept of KANBAN CARD
*Milk-Run concept established for material collection from local supplier
I did JIT manufacturing project while doing M.S Manufacturing Mangement
Qualifications & Certifications
Master of Science
Birla Institute of technology and science
Bachelor of Engineering
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