Sarwar - Quality Manager - Ashburn, VA, USA

Muhammad Sarwar

Ashburn, VA, USA

Services

Quality Manager

Work History

Site Quality Manager

Brown Boveri Strasse

From May 2008

7, Baden 5401, Switzerland

• Support the site management in the planning and documenting its work in accordance with their assignments and pertinent procedures, taking into account all local regulations, including the Site Specific Quality Control /Execution
plans & Project Site Inspection & Test Programs.
• Working together with the offices responsible to ensure that all local contracts from the site are awarded only to demonstrably qualified suppliers and/or that appropriate preventive actions are taken to eliminate weak points.
• Management of engineers/inspectors and all the activities related to the quality control for all the disciplines
(Mechanical, Civil, Structural, Electrical and Marine)
• Review & approvals of Quality Manuals, QA/QC Procedures, Forms/Formats, Work Instructions, Inspection & Test
Planes, checklists for Inspection and Audits, Submittals, WPS/PQR/WQTR Preparation/ Qualification/ Application/
Monitoring, Concrete Mix Designs, Pile Driving Monitoring, Pile Load Testing, Pile Dynamic Analysis, Inspection
Reports/ Records, Quality Dossiers etc.
• As Lead Auditor, schedule and carry out Quality Audits on Alstom, Site Staff & Contractors.
• Setting up and over viewing the inspections, Turnovers (internal & external) and collation of all outstanding works on the NCR & Punch list databases.
• Identifying & Monitoring the qualifications and application of the special processes & the staff employed for them.
• Development, implementation and Control of Systems for Material Receiving, NCRs, Document Control, Punch-list
items Data-base, Field Service Instructions,
• Ensuring the inspection and testing during assembly and commissioning are conducted, checked, approved, and documented as prescribed in the ITPs and ITPLs.
• Organizing and supervising acceptance testing and/or approval by customers and governmental authorities,
ensuring that documents (Site Works Conformance Files, Quality records and red correx) are...

Quality Assurance/ Quality Control Manager

HUTA Marine Works Ltd

December 2002 - May 2008

Jeddah Saudi Arabia (Leading EPC Contractor in Saudi Arabia)
• Development and implementation of System for the Documentation and Activities as per the requirements of the
Projects and the clients regarding Quality Assurance and Quality Control.
• Supervision of engineers/inspectors and all the activities related to the quality control for all the disciplines
(Mechanical, Civil, Structural, Electrical and Marine)
• Responsible for all the QA/QC activities from the start of the project to the end covering all the related documentation and inspection activities for Steel, Concrete, Cathodic Protection, Coating, Piling Works and Mechanical / Electrical
Equipment installation.
• Preparation of Quality Manuals, QA/QC Procedures, Forms/Formats, Work Instructions, Inspection & Test Planes,
checklists for Inspection and Audits, Submittals, WPS/PQR/WQTR Preparation/ Qualification/ Application/
Monitoring, Concrete Mix Designs, Pile Driving Monitoring, Pile Load Testing, Pile Dynamic Analysis, Inspection
Reports/ Records, Quality Dossiers etc.
• Completed Projects (While in HUTA)
⇒ Engineering, Procurement & Construction of Berth 54 at KFIP-Royal Commission - JUBAIL
Consisting of Precast and Cast in Situ Loading Platforms having all the facilities & systems, resting on Steel
Piles with Fire/Service Water Systems/Towers, Mooring Hooks, Fenders etc. protected by Coating/ CP (ICCP for Concrete Structure and Piles Systems) and a system of Mooring & Breasting dolphins. An access trestle
connecting the loading platform to the shore providing a roadway and pipe bridge.

⇒ EPC of Liquid Berth-5 & Top Side Works -Petro Rabigh - RABIGH
⇒ EPC of Ro Ro Jetties & Sulphur Berth-Petro Rabigh - RABIGH
Two Roll-on-roll-off berths, new berth consisting of Precast and Cast in Situ loading platforms resting on steel
& concrete piles and a system of Mooring & Breasting dolphins with all the Facilities & systems resting on Steel
& Concrete Piles.
⇒ EPC of Causeway Bridge in KJO...

Stage 1, Phase 2 KSA UCC (Alstom Power

ERW Shoaiba Steam Power Plant

April 2002 - December 2002

Stage 1, Phase 2 KSA UCC (Alstom Power/ ATV), Jeddah, KSA

• The system development and implementation in line with ISO 9000 in a professional way to satisfy DNV/Alstom
Power.
• Management of engineers/inspectors and all the activities regarding Quality Assurance / Control of the fabrication & erection of BOP Piping Works and related Equipments.
• Coordination with AP / MSS/ Client for all activities / matters for Quality - Environment - Safety

QA/QC & System Development Manager

Bakri Int'l Energy Co. Ltd

September 2000 - April 2002

KFIP- Jeddah Shipyard, Jeddah, KSA (Operator of Jeddah & Dammam Shipyard)

• The system development and implementation in the company in line with ISO 9000 in a professional way.
• Supervision of engineers/inspectors and all the activities regarding the quality control in all the departments
(Hull/Fabrication Section, Pipe Shop, Mechanical Shop, Outside Projects etc.)
• To liaise with Surveyors (of DNV, BV, Lloyds etc.) and clients for the ship re-fit/repair jobs for the class and to qualify
BIECO for major Govt./ industrial clients for outside general projects.
st
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• Completed the 1 (100%) re-fit job of Tug Boat Radwa-2, 1 re-fit for Co. and for Saudi Arabian Sea Ports Authority
(SEAPA-YANBU)

Factory Manager

Al-Zamil Metal Works Factory

April 1999 - August 2000

Jeddah, KSA (Leading Steel Fabricator in Saudi Arabia)

• Supervision of all Engineers/Supervisors and guide them for the achievement of the Production and Quality Targets in time-budget-Quality frames
• Management of all functions related to the plant operation and to make the decisions for manpower, machines,
materials, etc. to ensure that all production targets are achieved.
• Introduced alloy and non-steel fabrication by completing Aluminum Bridges for Khamis Mushait Project, Stainless
Steel Tanks and many more and got Appreciations for saving a lot of money for the company.
• Production/Fabrication of Structural Steel structures, Tanks, Piping, Pressure Vessels, Storage Tank etc.

QA/QC Manager

Al-Zamil Metal Works Factory

August 1995 - April 1999

Jeddah, KSA (Leading Steel Fabricator in Saudi Arabia)

• Development & implementation of systems in line with ISO 9000 and ASME for U and PP stamps (got certification for
U & PP stamps).
• Preparation of Quality Manuals, QA/QC Procedures, Forms/Formats, Work Instructions, QC Planes, Checklists for
Inspection & audits, Submittals, WPS/PQR/ WQTR preparation and Qualification, inspection Reports/Records.
• Supervision of engineers/inspectors and all the activities regarding the quality control of the fabricated product (for
material verification, in-house & outdoor inspections, Welding, NDT, Testing, Blasting, Painting, etc. as per Standard
rd
& Codes like ASME, ASTM, AWS, AISC, API, Aramco etc. and coordination with Authorized Inspectors, 3 party & Client for all these activities).
• Handled the projects for all QA/QC activities for different clients and different type of works like: Structural Steel
Buildings, Piping, Pressure Vessels, Bridges, Platforms, Storage Tanks, Silos, Chimneys/ Flare Stack, Cable Tray/
Pipe Supports, Bucket Elevators, Ducting etc. for Refineries, Cement Factories, Sugar Mills, Desalination Plants,
Petrochemical Industries etc.

Executive QA/QC (QA/QC Manager)

Engine System Ltd

April 1994 - August 1995

Karachi, Pakistan (Transferred from TML to newly formed JV with Cummins DEC -UK)

• Development & implementation of systems in line with ISO 9002 covering all the stages of inspection in assembly /
testing / painting etc. (Preparation of Quality Manual, Company & Departmental Procedures, Forms/Formats, Control
Cards, Instructions, Inspection Reports/records etc.)

• To liaise with foreign consultant and other departments for the identification and preparation of the procedure and related documents for ISO Quality System for the company.
• To act as Auditor ISO 9000 for external / internal Audits (External Auditor for TML & other sister companies.

QA/QC Engineer

Trans Mobile Limited

March 1992 - April 1994

-Karachi, Pakistan (Major Automotive Industry for Govt & Private Sector)

• Inspection in-charge for Machine Shop, Tool Room, Fabrication Shop, Press Shop, Jigs/Fixture Shop, identifying & solving the problems by statistical control method using Parito Analysis, Cause & Effect Diagrams, Histograms,
Control Charts etc..
• Co-ordinator for all the activities regarding the development and implementation of ISO 9001 in the QA/QC
department.

Projects

Manjung-4 Power Plant Project

Manjung-4 Project – 1000MW Supercritical Coal Fired Power Plant, Perak-Malaysia

CCGT Pembroke Power Plant,

CCGT Pembroke Power Plant, Wales-UK, Project under ALSTOM (Switzerland) Ltd.

Fujairah Power Plant

Last Project as Site Quality Manager was Fujairah 2-UAE. Fujairah 2 is a 2000 MW and 130 MIGD – KA26 Cogeneration Power Plant located in Quidfa in the Emirate of Fujairah, United Arab Emirates. It is the largest newly constructed independent water and power project in the UAE. The customer is FAPCO (Fujairah Asia Power Co.) shared by International Power Plc (IPR) UK, Marubeni Corporation Japan and ADWEC (Abu Dhabi Water and Electricity Company).
“Fujairah 2” is among the best performing power plants in the world.

Qualifications & Certifications

TQM

CU

MBA

Western International University

NED University of Engg. & Tech.

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