Abelilla - Research Development And Deployment Supervisor - Sharjah, United Arab Emirates

Monelyn Joie Abelilla

Sharjah, United Arab Emirates

Services

Research Development And Deployment Supervisor

Summary:

➢ Manage and controls overall experimental execution of RDD Cell Technology Deployment Team.
➢ Works with SunPower business processes (Stage Gate, PCR, SPC, EPR etc.) as required to meet project objectives and timelines.
➢ Interface with external vendors, material suppliers, consultants, customers, etc to meet project objectives.
➢ Provides concise reports detailing the progress and status of cycle time on a weekly basis.
➢ Plans, organize and directs the whole project, programs, activities, and resources to ensure effective management and operations responsive to the company goals and customer requirement.
➢ Oversees the experimental execution on the production floor within the shift.
➢ Ensures compliance to Environment, Health and Safety policies system and processes.
➢ Ensures planned key performance of Efficiency, Quality, Cost and other performance metrics are met or exceeded.
➢ Conducts on going performance reviews on subordinate and provides timely feedback.
➢ Assess RDD CTD operations and dashboard performance.
➢ Sets performance expectations of subordinates and establish individual accountability using coaching and support and performance management process.
➢ Tracks competencies of subordinates and provide leadership and development opportunities as required to achieve the desired objective.
➢ Provides leadership to technicians to ensure smooth execution of RD&D related experiments.
➢ Works with other department such as Manufacturing, PE Sustaining, Equipment, Facilities, and Quality Assurance to ensure that prescribed experimental runs are completed on time.
➢ Communicate well with RDD Process Engineers to ensure that defined recipes for lot runs are correct and clear based on the approved tool time allocations.

Work History

Research Development and Deployment Supervisor

April 2013 - September 2013

Manage and controls overall experimental execution of RDD Cell Technology Deployment Team.
➢ Works with SunPower business processes (Stage Gate, PCR, SPC, EPR etc.) as required to meet project objectives and timelines.
➢ Interface with external vendors, material suppliers, consultants, customers, etc to meet project objectives.
➢ Provides concise reports detailing the progress and status of cycle time on a weekly basis.
➢ Plans, organize and directs the whole project, programs, activities, and resources to ensure effective management and operations responsive to the company goals and customer requirement.
➢ Oversees the experimental execution on the production floor within the shift.
➢ Ensures compliance to Environment, Health and Safety policies system and processes.
➢ Ensures planned key performance of Efficiency, Quality, Cost and other performance metrics are met or exceeded.
➢ Conducts on going performance reviews on subordinate and provides timely feedback.
➢ Assess RDD CTD operations and dashboard performance.
➢ Sets performance expectations of subordinates and establish individual accountability using coaching and support and performance management process.
➢ Tracks competencies of subordinates and provide leadership and development opportunities as required to achieve the desired objective.
➢ Provides leadership to technicians to ensure smooth execution of RD&D related experiments.
➢ Works with other department such as Manufacturing, PE Sustaining, Equipment, Facilities, and Quality Assurance to ensure that prescribed experimental runs are completed on time.
➢ Communicate well with RDD Process Engineers to ensure that defined recipes for lot runs are correct and clear based on the approved tool time allocations.


SELECTED RESULTS:
o Achieved desired target of 15% improvement of cycle time from 5 days down to 3.6 days.
o Pulled in Stage Gate Schedules and implemented new recipes with impact on OEE and cost.
o Increased Technician's productivity by...

Research Development and Deployment Staff Technician

June 2012 - March 2013

Provides constructive feedback to customers and internal members of RD&D during and after problem resolution.
➢ Provides concise reports detailing the real time progress and status of Experimental Runs.
➢ Interfaces with RD&D Process Engineers, Equipment Engineers, PEE Sustaining, Manufacturing Front End and Backend to meet Experimental Lots cycle time and timeline.
➢ Works with RD&D SPSV to develop and execute new product or process in a manufacturing environment.
➢ Supervised and Trained New Technicians on Lot Executions and Analysis thru mentoring sessions during lot runs with no misprocess and smooth real time execution.
➢ Ensures ownership of experimental lot runs.
➢ Performs initial Failure Analysis, investigation and conduct containment action on process issue.

SELECTED RESULTS:
o Supported RDD on GEN E runs - performed product and process qual, assisted on split runs, proper buy off of tool.
o Managed the 12K Diamond Wire Wafers run in L1 DETCH - uploading/deleting recipe, ensure on target parameters.
o Investigated and produced initial report on L1 low electrical yield due to under etched oxide.
o Done etched off nitride evaluation - did split runs, simulations to better understanding of the mechanism and prevent from recurring.
o Associated in Oxide Scratch Task Force.
o Supported DETCH for the Reduced Feed and Bleed cost project.
o Supported the conversion/readiness of thinner wafers.
o Investigated and produced initial report on L2 low electrical yield due to texturized device side disproving that Rantex tool was the cause.
o Continuous line sustaining making sure that WET tools are always up and running. Attends to process/tool issues immediately, performing investigations, trouble shooting and preliminary assessment of line issues and providing reports on status and progress of the activity.

Staff Process Technician

April 2011 - May 2012

Perform overall equipment sustaining / troubleshooting
➢ Support manufacturing to attain deliverables and perform advance problem solving techniques and apply basic scientific and engineering concepts within a designated functional area.
➢ Responsible for ensuring adherence to operational sequence & methods.
➢ Performs other task that may be assigned from time to time by immediate Superiors.
➢ Yield Reporting and Data Accuracy and Root Cause Analysis.
o Works with the equipment/yield sustaining engineer and the rest of the team for the resolution of the problems.
o Provides periodical reports containing status and major issues encountered and works on problems of diverse scope where analysis of data requires evaluation of identifiable factors.
o Strong ownership of quality issues.
➢ Yield Improvement
o Accurately Identify Root Cause Analysis of equipment through systematic analysis and drive for yield/OEE. Identifies and solves equipment related problems.
o Work closely with process/equipment engineers and expected to bring diverse experience to problem solving in order to improve yield.
o Networks with senior internal and external personnel in own area of expertise.
➢ Production Support
o Maintain the uptime of the machine by providing immediate line support.
o Conducts investigation for every process/equipment problem and provide necessary resolution.
o Delivers result that impact on production and yield.

SELECTED RESULTS:
o Helped close issue on L1 rantex streaks by doing tool and process verifications.
o Close monitoring of NOXE tools for OS and NTM bleeding issues, CTOXE tools for stability.
o Investigated high rejection of wafers at L2 PROCT. Issued MTR for SMAT heavy groovelines.
o Supported L4 NOXE BRR downtime activities - module isolation, leaching of modules, filter change, qualifications
o Leaching of L3 Rantex in preparation for Gen E split runs
o Completed 16 segmentation Lots for Fab2 readiness. Support Fab 2 builds.
o Executed split runs of COL4...

Senior Process Technician

August 2009 - March 2011

Undergo trainings on identified A300 Process Steps.
➢ Assist Process Engineer during process and tool evaluations.
➢ Perform minor troubleshooting and Failure analysis on defects encountered on the line.
➢ Participate and be involved in brainstorming and problem-solving for issues and defects encountered in production area.
➢ Ensure that issues on electrical and mechanical yield are escalated on concerned Engineers when trouble -shooting performed does not solve the problem.
➢ Process Assignment:
o Wet Etch Processes (DETCH, RANTEX, NOXE, CTOXE)

Trainee for Process Engineer

i-WAP for Wet Process

May 2009 - August 2009

Knowledge on each process background, defects familiarization, and minor OCAP and trouble shooting.
➢ Involves in resolving process issues on mechanical and cosmetics yield together with the PE Buddy.
➢ Assists in Process Engineering evaluations on yield improvement and cost reduction projects.

Cell Technology Development Supervisor

SUNPOWER PHILIPPINES MANUFACTURING LIMITED

January 2007 - September 2013

3rd Street First Philippine Industrial Park Brgy. Sta. Anastacia, Sto. Tomas Batangas, Philippines 4234
Telephone Number: (043) 405 5280

Lead Technician

January 2007 - April 2009

Maintain the production target as set by the supervisor and responsible for the output result.
➢ Inspect the product thoroughly to ensure world class quality.
➢ Generates failure analysis to ensure systematic approach to problem by using Out of Control Action Plan (OCAP) or Root - Cause Corrective Action (RCCA).
➢ Strict implementations of work instructions and procedures to achieve high quality, reliability and yield of product manufactured.
➢ Perform qualification and production run of quality wafers.
➢ Process monitoring.
➢ Chart Update.
➢ Participate in SPC activities.

Qualifications & Certifications

Chemical Engineering

Bicol University College of Engineering

Bicol University College of Engineering

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