Ismail - QC Inspector Instrumentation - Ad Dammam, Ash Sharqiyah, Saudi Arabia

Mohammad Ismail

Ad Dammam, Ash Sharqiyah, Saudi Arabia

Services

QC Inspector Instrumentation

  • Full time
  • Part time
  • One time
  • Contract
  • Temp

Summary:

 Preparation of quality related documents, review inspection with respect to inspection and test plan, Review All Engineering Drawings/Documents, Prepare/Review loop fold, prepare inspection report, Inspection test reports, Inspection check list with regards to turnover documentation such that all are in accordance with the project specification, applicable codes and standards.
 Experienced and knowledge in Specifications, SAES, US and British International Codes & standards, SAES, NEMA, NEC, ASTM, ASME, IEEE, IEC,NEC, NACE, ANSI/NFPA, AGA, ATEX,, IEC 60079, IP , API & ISO. Etc.
 Quality Assurance and Control, Quality Management ISO 9001-2008
 Excellent communication skills, Both written and verbal in English

Work History

QA/QC Inspector Instrumentation

SAUDI ARMCO- WASIT Gas Program

From May 2013

(KSA)
Project: Wasit Gas Plant Project Package-1 Inlet Facilities, Gas Treatment & Flare- Saudi Aramco.
Position Held: QA/QC Inspector Instrumentation
Working Period: 18th May 2013 to Till Date

Duties and Responsibilities:
➢ Reviewed all project documents such as approved construction drawings, specification, applicable codes and standard including those of sub-contractors works in accordance with approved QCP/ITPs procedures, method statements and other contract documents for site implementation.
➢ Inspect and verify material delivered for fabrication according to the size and dimension, ensure that physical condition of material area free of surface defects such as lamination, pitting, scaling, also verify material thickness, heat number are in conformance to Mill Test Report provided and ensure that it meet the Code, Standard and project specification requirement
➢ Conducts permanent material receiving visual Inspection of all Incoming Electrical and instrument equipment, materials, and review all the relevant documents if all delivered items are in accordance with the project requirements
➢ Conduct daily routine surveillance and coordinate to construction team regarding any deficiencies on project requirements and standards.
➢ Make verification for the RFI submitted by the contractor, work to be inspected is complete and in compliance with the Engineering Standard & Material and shall conform to all applicable requirements standard. Verifying and reviewing the approved construction drawings covering ISS, P&ID, ILD, SLD, Location Drawing, Hook-Up Drawing, Typical installation Drawing and Wiring Details before submitted to client QC unit for final inspection.
➢ Conduct bench and field calibration inspection Foundation Field Bus and Hart Instruments like Transmitters (Pressure, Flow, Level, and Temperature), switches, indicators, gauges, Control Valves, ON/OFF Valves, SOV, MOV, I/P converter including dimensional check of orifice plate etc.
➢ Maintain records...

QA/QC Supervisor Instrumentation

TAKREER- Ruwais Refinery

February 2012 - March 2013

Abu Dhabi (U.A.E)
Project: RRE- Pkg#3, Ruwais Refinery Expansion. TAKREER (ABUDHABI) U.A.E
Position Held: QA/QC Supervisor Instrumentation
Working Period: 25th Feb 2012 to 21st March 2013

Duties and Responsibilities:
➢ Directly Reporting to QA/QC Manager for all aspect of Instrumentation, F&G & Communication activities on the site and Supervision of QC Inspectors.
➢ Directly reports to the QA/QC Manager for all the aspects of E & I Quality Control Procedures.
➢ Reviewing and Updating of Quality Control Procedures (QCP) and Inspection & Test Plan (ITP) for Instrumentation, F&G & Communication related activities submitted by the Sub-Contractor, according to the Project standard specification.
➢ Supervising QC Inspectors Instrumentation, F&G & Communication for the Inspection related activities as per the QCP & ITP and Project Quality Plan.
➢ Organize & Co-ordinate with Contractor QA/QC Supervisor to Monitor & Verify proper implementation of all Inspection documents on daily basis to fully implement the approved QCP/ITP. Review sub-contractor material submittals method of statements & other pertinent documents & submit to site QA/QC manager for the Comment and recommendation.
➢ Review Construction Planning, Scheduling & Execution exactly on time as required by the Company. Preparing weekly & monthly inspection reports in order to achieve the forecaster date of the project specification strictly implement, site safety program proceeds with efficient, project leadership Qualities by establishing a Program & system that ensure implementation of site safety requirements.
➢ To setup Audit schedule for all Test and Inspection conducted & has to see to it that all files documents such as latest QCP/ITP & update drawings, layout, schematic, cable schedule, equipment schedule , Instrument index, hook up, Isometrics calibration reports, test reports, loop folders, NCR, OSD, DR, PAR, QC dossier are in hand and available and updated.
➢ Attending weekly Minutes of Meetings...

QA/QC Engineer E&I

UZ- ZADCO. Oil Company

March 2010 - February 2012

Abu Dhabi (U.A.E)
Project: MOSAIC Project Offshore- Upper Zakum Oil Field (ABUDHABI) U.A.E
Position Held: QA/QC Engineer E&I.
Working Period: 18th March 2010 to 1st Feb 2012

Duties and Responsibilities:
➢ Responsibility Covers to maintain all quality programs to stabilize the quality control procedure and inspection and test plan, As per approved engineering drawings & documents by client, Be properly implied upon the work pack completed by the construction department. The main activities of job are changeover for all remote telemetry system to C3000 control system cabinets and related panels, Installation of Marshaling cabinets, DCS system Cabinets, PLC cabinets, BBU cabinets, F&G cabinets, Server networking cabinets, RTU cabinets, ESD cabinets, Installation of Console, Installation of RIB, Installation of JBs, Disinvestment of all existing JBs, Cabinets, Consoles. Etc. Cable tray installation & modification, Conduit Installation, Installation of transmitter, Switches, Control Valve, MOV valve, ON/OFF vale, Installation of cable pulling, Glanding Termination, Signal, Control, Power, F.O, System Cable, Bench & field Calibration testing of All type of valves, Transmitters, Switches, Gauges, Pressure, Temperature, Flow, Vibration. Etc.
➢ Involve in Loop checking for Witness, Preparation & Review of loop folder, For close the loop folder.
➢ Cable and required raceways for the cables by Honeywell. Gas detectors for all areas to be changed over afresh with TYCO (vendor) provide materials. Etc.

4 Company: CTJV- Chiyoda Technip Joint Venture. Doha Qatar.

QA/QC Inspector Instrumentation

State of Doha Qatar

January 2008 - February 2010

Project: QCS- Train 6&7 & SRU- QG3&4-Qatar Gas. Raslaffan Industries City (Doha Qatar)
Position Held: QA/QC Inspector Instrumentation
Working Period: 10th Jan 2008 to 22 Feb 2010

Duties and Responsibilities:
➢ Review plans and drawings in accordance with specifications, codes and standards. Conduct activities and inspection in accordance to Project Quality Assurance Manual and Quality Control Inspection Plan. Monitor daily discipline activities and verifies compliance to project procedures, specifications and standards. Identify quality problems, reject non-conforming items and initiate, recommend or provide solutions to the problems with customer sanction / approvals through designated channels. Control further processing of non-conforming items, deficiencies or unsatisfactory conditions until rectification and any remedial action is approved. Conduct random surveillance on operator's qualifications, tools and equipment, working practices as well as storage and preservations. Prepare daily inspection documents and final acceptance documents prior to project completion. Maintain close working relationship with the construction personnel.
➢ As Per International & BS, Qatar Gas Project Standards, Specifications, Instrument Calibration Method of Statement & As Per Approved Project Drawings Supervised, Inspected & Witnessed Instrument Cable Duct Bank, Cable Pulling from RIB to J.B & Control Room and RGS conduit, Stanchion of instrument devices, Marshaling Panel, Junction Boxes installation, Mounting of instrument devices such as pressure, level, temperature transmitter, RTD and thermocouple, pressure, Level, Flow and temperature switch & Control valves. Calibration of Transmitters, Control valves, Switches of all Parameters Like pressure, Level, temperature , Flow
➢ Involved in FAT(Factory acceptance test) & SAT(Site acceptance test) Activities
Inspection & Witness of cable Megger & continuity test before Terminating Cable & then Cable Termination Check to verify...

QC Inspector Instrumentation

JGC- Japan Gas Corporation Co

January 2008 - February 2010

the Punch list from the Main Contractor and Client and Closing the entire Punch list items by Raising Inspection.
➢ Also aware of Safety rules and regulations, attended 4 days Safety training by OSHO.
➢ Also Coordinates with Clients Project Inspection Unit for project Inspection and Stage wise activities for Witness or Hold Points.
➢ Mechanical completion Inspection for all activities related to instrumentation release, Area Punching and Punch listing, Processing and Updating of QC documentation, QC Dossier and Implementing the QC plan.
➢ Co-coordinating with Consultant and Clients for the final acceptance of the plant hand over.
➢ Assists in the Preparation, Review and Updating of Company's Quality Control manual and operating procedures in accordance with the ISO 9000 Quality Control System.
➢ Preparing QCP's and ITP's and Inspection Checklist for procurement and construction according to Project quality Plan (PQP).
➢ Preparing and Answering Project technical Query (PTQ)
➢ Overseas the Documents Control management and ensures the availability of Current Client Engineering Standards, procedures and industrial Codes and Standard.
➢ Also familiar with latest Calibration Certificates, all test and measuring instruments are in operational and calibrated condition which will be utilized.
➢ Also responsible for Checking, verifying and Reviewing the Construction drawings Covering Specification, IFC, P&ID, ILD and other attachments prior to installation.
➢ Effectively Co-ordinates with other related disciplines.
➢ Also aware of Safety rules and regulations, Conducted weekly safety Auditing and reporting, participated weekly safety meetings and familiar with all relevant safety induction like 100% Fall Protection, Confined Space Entry etc.
6
Company: STS- Special Technical Services Co.Ltd. (OMAN).

QA/QC Inspector Instrumentation

Petroleum Development of Oman

January 2006 - November 2006

Working Period: 05th Jan 2006 to 08 Nov 2006


Duties and Responsibilities:
➢ Field Instrument Installation inspection, Pneumatic Leak Test of Air Line Tubing /Impulse line tubing, Insulation Resistance test and Continuity Check for Inst Cables.
➢ Witness inspection and documentation of plant general field instrument according to standard installation hook-up, calibration, configuration, and functional test on different kinds of process variables pertaining to desired process, loop checking and sequence test of instruments through Honeywell TPS TDC-3000*.
➢ Inspection & Witnessing according to Project Specification and QCP & ITP
➢ Field Instrument Installation inspection, Pneumatic Leak Test of Air Line Tubing /Impulse line tubing, Insulation Resistance test and Continuity Check for Inst Cables.
➢ Responsible for witnessing Combined Instrument Loop check and Calibration of Pressure transmitter, Flow, Differential, Relief Valves, Level Transmitter, gauges. Also familiar with latest Calibration Certificates, all test and measuring instruments are in operational and calibrated condition which will be utilized.
➢ Also responsible for Checking, verifying and Reviewing the Construction drawings Covering Specification, IFC, P&ID, ILD and other attachments prior to installation.
➢ Effectively Co-ordinates with other related disciplines such as Quality Control Department for Execution of Inspection and Submitting the Request for inspection to the Main Contractor and Client for the final acceptance of Installation activities.
➢ Follow up the Punch list from the Main Contractor and Client and Closing all the Punch list items by Raising Inspection.
➢ Also aware of Safety rules and regulations, attended 4 days Safety training by OSHO.
➢ Mechanical completion Inspection for MCCR release, Area Punching and Punch listing, Processing and Updating of QC documentation, QC Dossier and QC plan.
➢ Preparing QCP's and ITP's and Inspection Checklist for procurement and construction...

QA/QC Inspector Instrumentation

RAS GAS Energy- Qatar

September 2002 - November 2005

Working Period: 12th Sept 2002 to 25th Nov 2005

Duties and Responsibilities:
➢ Responsibility for inspections / reviews, allocation of inspection assignments to the team and approval of final inspection reports.
➢ Responsibility for inspections / reviews, allocation of inspection assignments to the team and approval of final inspection reports Witnessed test calibrations of equipments used in the calibration shop and verified the validity of the calibration of the test & measuring equipment's as per ISO 9001:2000 standards.
➢ Ensured implementation of safety policies as per Exxon Mobil standards.
➢ Witnessed the calibrations of field Instruments for Pressure, Temperature, Flow, Level, Vibration, Smart transmitters, Controllers, Recorders, Control valves & Safety valves as per inspection test plan for Gas turbine, Shipping pumps, MR / PR / Nitrogen Compressors, Fractionation plant, LNG tanks, and Jetty LNG export / loading area, Slug catcher plant, Sulphur recovery unit and other equipment.
➢ Inspected smoke detectors, break glass units, H2S detectors, fire alarm systems and station safe guarding systems.
➢ Monitored and reviewed quality control procedures / inspection & test plans and ensure compliance to contractual requirements.
➢ Participated in client / management meetings for smooth project execution
As QA / QC Inspector for Instrumentation involved in.
➢ Verification of ATEX certificates as per Data Sheets and Area Classifications.
Witnessing and verifying loop packages as per RAS Gas specifications,
Site calibration and reviewing all instrument documents.
➢ Handling the surveillance and inward inspection of all instruments related to the project.
➢ Confirming project specifications, standards and bench calibration.
➢ Performing technical commissioning activities, RFI, preparation of back punches and etc.


8 Company: INDIAN OIL CORPORATION CO.LTD (INDIA)

Instrument Supervisor

INDIAN OIL

October 2000 - July 2002

Working Period; 10th Oct 2000 to 25th July 2002

Duties and Responsibilities:
➢ Spearheading the Construction of (INDIAN OIL) , Brawny Refinery project involving;
➢ Installation and erection of control panels and termination of cables to respective panels at the Instrument Technical Room for Utility Area, common facility and Sea/Fresh Water Cooling Area.
➢ Operations in the two Instrument Technical Rooms which control and monitor field instruments and interface with plant DCS located at Main Control building.
➢ Installation of Public Address System, Fire & Gas System and Radio Communication System in the Instrument Technical Room.
➢ Pre-commissioning and commissioning new process, DCS system and F ire & Gas Systems.
➢ Organizing and preparing as-building drawings and updating associated documentation following upgrades to plant.
➢ Field Instrumentation: Field Instrument related layout drawings, junction box installation and detailed drawings, Instrument air line installation supervising, supervision cable laying and cable tagging. Hook up drawings of control valves, transmitters etc.
➢ Key responsibilities: Involved in construction and commissioning of Train-1 of offshore Associated Gas side, taken part in coordinating with commissioning Manager and Engineers of various discipline for safe execution of daily activities, preparation of technical specification, cable schedule, raising field change notice(FCN) , design change notice(DCN) where required, Inspection of various process instruments in skid packages.
➢ Involved in leading the subcontractors and vendor representative, loop packs.
➢ Emerson DCS - field bus QC inspection along with client. Rectification work of pneumatic and airline for various types of valves with field bus controller at commissioning stage.
➢ Coordination of disciplines like HVAC, civil Mechanical, Piping, etc. HSE and with other groups like QA/QC and construction group head.
➢ Completed all the assigned project work by Lead...

Qualifications & Certifications

Session

Magadh University

National Institute of labor Education & Management

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