El Ghazaly - Team Manager - Cairo, Cairo Governorate, Egypt

Mohamed El Ghazaly

Cairo, Cairo Governorate, Egypt

Services

Team Manager

Summary:

Aiming a managerial position in quality, productivity improvement, or operations fields in
multinational Manufacturing or FMCG entity where my interpersonal, entrepreneurial,
analytical, and technical skills to be developed and to be of a benefit. Team player and
able to work individually when required. Self-motivated and of a good communication
skills and challenging spirit. High leadership skills and managerial when needed.

Work History

Quality Control Manager

LEONI Wiring Systems Egypt BU SI Cairo and Assuit factories

From June 2011

Successfully completed Six Sigma Green belt project with €90,000 saving.
• Team member in 2 KATA projects.
• Visualization element owner (LPS Plus ”LEONI Productivity Systems”).
• Setting the whole company`s functions and production cells KPI`s and ensuring their visualization in the relevant areas.
• Establishing a local data management in order to provide sub-departments LPI`s for better internal competition and performance monitoring.
• Establishing quality improvement plan reflecting the company`s vision and mission.
• Managing the activities of 2 Senior Quality engineers, 11 Quality engineers, 30 quality coordinators, and 130 inspectors.
• LEONI representative in BU SI Quality review conducted in Varroc Czech in Oct 2012.
• LEONI representative in BU SI Quality review conducted in VALEO Laval (France) on Mar. 2012 and Feb. 2013.
• LEONI representative in BU SI Quality review conducted in Automotive Lighting in Czech Republic in June and Oct. 2012.
• Process auditor on LEONI Slovakia on 2012
• Setting the annual PPM and Quality Cost targets.
• Providing inspection cycle time study to reduce the number of inspector and inspection time.
• VDA 6.3 process auditor.• Attended around 60 customer visits and audits.
• Contributed in 6 internal system audits as per VDA 6.3 manual.
• Maintaining the implementation and realization of LEONI Quality Management system.
• Providing monthly quality figures and cost reports to Germany, France, and UK business units.

Senior Quality Control Engineer

LEONI Wiring Systems Egypt (BU SI, and BU AML)

February 2010 - May 2011

Acted as Factory AML BU Quality Manager.
• Setting 2012 Quality targets
• Overlooking 2 Quality Engineers, and 30 Quality operators.
• Co-auditor in the system and process internal audits conducted in 2011
. VDA 6.3 and ISO TS 16949:2009 standard.
• LEONI Egypt representative in an annual quality assessment workshop held in Faurecia Neunstadt (Germany) in Mar 2011.
• LEONI representative and Supported TRW assembly Line in Schalke in Mar 2011
• LEONI representative and Supported TRW assembly Line in Mexico in July 2010.
• LEONI representative and Supported Automotive Lighting assembly Line in Mexico in July 2010.
• Initiate quality control plans for new projects to avoid failure occurrence.
• Contributed in the NPI`s work shop held in Egypt to study the gap analysis between the old and new project management manual and to reassess the process flow of New Projects Introduction in Jul 2010.
• Handling 15 different customers with different specs and requirements.
• Reading and analyzing customer specs and study the applicability to comply with.
• Handling all the sample phases of the project.
• Monitoring the project output during the safe launch period till it reaches the stability phase and then to handover to production.
• Analyze the Int. & Ext. PPM for the project and assign the requested corrective actions to the responsible personnel.
• Handling the internal findings and external customer complaints.
• Handling customer visits and Audits.
• Managing the activities of 3 quality Engineers, 10 SQA`s, 9 Floating auditors, and 4 inspectors.

Junior Quality Control Engineer (JLR Business unit)

LEONI Wiring Systems Egypt

October 2008 - January 2010

• Supported the launch of a new project (AML VH400 RAPID) in ASTON MARTIN production line, MAGNA Styr plant, Austria on January 2010.
• Handling and solving the customer claims.
• Analyzing Int. & Ext. PPM.
• Holding the weekly segmental cross functional meetings.
• Responsible for preparing and signing PSW`s (Part Submission Warrant)
• Preparing PPAP/SPAP files (Product/Supplier Part Approval Process).
• Controlling the floating auditors and SQA activities.
• Ensuring that

Junior Quality Control Engineer

JLR Business unit

October 2008 - January 2010

Supported the launch of a new project (AML VH400 RAPID) in ASTON MARTIN production
line, MAGNA Styr plant, Austria on January 2010.
• Handling and solving the customer claims.
• Analyzing Int. & Ext. PPM.
• Holding the weekly segmental cross functional meetings.
• Responsible for preparing and signing PSW's (Part Submission Warrant)
• Preparing PPAP/SPAP files (Product/Supplier Part Approval Process).
• Controlling the floating auditors and SQA activities.
• Ensuring that ISO/TS 2002:16949 and ISO 14001 requirements are implemented and running.

GM and DAEWOO projects

ELKADY

March 2008 - September 2008

Quality control engineer
• Participated in implementing ISO/TS 2002:16949 requirements
• Preparing PPAP files (Product Part Approval Process)
• Handling and solving the customer concerns

Training experience:

Service advisor engineer

TOYOTA Egypt

From February 2008

Central A/C

From August 2006

TOYOTA Egypt

From August 2004

Mechanical maintenance department
Courses and certificates:

Qualifications & Certifications

Mechanical power

Ain shams university

Tabary secondary school

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