Janardhana Rao - Quality Control Inspector(Welding&Coating) - Bangalore, KA, India

Modukuri Janardhana Rao

Bangalore, KA, India

Services

Quality Control Inspector(Welding&Coating)

Summary:

Dear Sir,

I am a certified welding and Coating inspector having wide range of experience in onshore and offshore projects. I have CSWIP-3.2.2 and looking for a supervisory post in the same field.
I am a self motivating, eager to learn new techniques and also like to work in new working environment which will boost up my carrier.

> Good Communication Skill.
> Excellent inter personal, project management skills.
> Ability to look as teams.
> Both onshore and offshore inspection experience.

I would like an opportunity to tell you more if my qualification and experience is suitable for your requirement. Until then thanks for your consideration and hoping we can meet shortly.

Yours Sincerely,
M.Janardhana Rao.

Work History

QC Inspector (Welding & Coating)

SAUDI ARAMCO

From October 2013

Job Description:
✓ Welding and coating Inspection of different diameter subsea pipelines such as 12" MEG line, 36" Trunk line and 36" + 6" (Sulphur solvent) piggy back pipe lines.
✓ Welding and coating Inspections for offshore Jacket and PDM (Production Deck Module) installations.
✓ Performing the material receiving inspections prior to using them in site.
✓ Monitoring of structural and Pipeline Installation on Riser of off shore platform.
✓ Inspection and monitoring of under Water Tie-in (Hyperbaric Welding) activities like pipeline alignment, pipe cutting, bevel preparation, and NDT on Bevels, fit-up Inspection, pre-heating, Parameters monitoring.
✓ Weld visual Inspection by Habitat Control Van, NDT on Weld surface, Radiographic film Interpretation.
✓ Inspection and monitoring of coating activities like Surface Preparation, Cold Wrapping etc.
✓ Preparation of inspection reports for the welding and coating as per Saudi Aramco requirements.

ZAWTIKA Field Development Project (MYANMAR)

ABSG CONSULTING INC

April 2013 - June 2013

Client Inspector (Welding & Coating)

Job Description:
✓ Welding and coating Inspection of 18" and 28" spools and structural fabrications.
✓ Monitoring of structural and Pipeline Installation on Riser of off shore platform.
✓ Inspection and monitoring of under Water Tie-in (Hyperbaric Welding) activities like pipeline alignment, pipe cutting, bevel preparation, and NDT on Bevels, fit-up Inspection, pre-heating, Parameters monitoring.
✓ Weld visual Inspection by Habitat Control Van, NDT on Weld surface, Radiographic film Interpretation.
✓ Inspection and monitoring of coating activities like Surface Preparation, Cold Wrapping etc.

QC Inspector (Welding & Coating)

HSTD & BIENDONG

July 2012 - November 2012

Job Description:
✓ Familiar with Automatic welding process GMAW (PASSO) and manual welding processes.
✓ Surveillance inspection for the repairs welds and mainline welds.
✓ Monitoring and conducting welders and operators qualification as per approved Saipem procedures, HSTD specifications and API 1104.
✓ Carried out welding machine calibration and equipment inspection.
✓ Performing incoming materials inspection of the materials before using in the job.
✓ Coating & Welding Inspection and NDT co-ordination in pipeline Installations activities, Monitoring Grit Blasting and application of Liquid Polyurethane, Heat Shrink Sleeve Wrapping on the pipelines.
✓ Monitoring of weather conditions, surface profile and performing salt contamination tests.
✓ Testing of WFT & DFT measurement, perform Holiday test and Adhesion test, as per project specification & relevant international standards.

QC Inspector (Welding & Coating)

EXXON MOBIL

March 2012 - June 2012

Job Description:
✓ Familiar with Automatic welding process GMAW (PASSO) and manual welding processes.
✓ Surveillance inspection for the repairs welds and mainline welds.
✓ Monitoring and conducting welders and operators qualification as per approved Saipem procedures, HSTD specifications and API 1104.
✓ Carried out welding machine calibration and equipment inspection.
✓ Performing incoming materials inspection of the materials before using in the job.
✓ Coating & Welding Inspection and NDT co-ordination in pipeline Installations activities, Monitoring Grit Blasting and application of Liquid Polyurethane, Heat Shrink Sleeve Wrapping on the pipelines.
✓ Monitoring of weather conditions, surface profile and performing salt contamination tests.
✓ Testing of WFT & DFT measurement, perform Holiday test and Adhesion test, as per project specification & relevant international standards.
✓ Monitoring of Grit Blasting and application of Liquid Polyurethane, Fusion Bonded Epoxy and HDPU infill activities and perform free rise and Dry density tests.
✓ Monitoring weather conditions, surface profile check and Salt contamination tests.

QC Inspector (Mechanical & Welding)

SRI SRINIVAS INDUSTRIES

August 2009 - February 2011

Job Description:
✓ Inspection of Pressure Vessels, Storage Tanks and Heat Exchangers the following salient points to be taken care.
✓ Inspection of plates and identifying the physical properties of materials to suit the service conditions.
✓ Rolling of shell courses, circumference, profile checking to meet the Codes/Standards and requirements.
✓ Assembly of shell courses alignment, water level, offset joint configuration, welding parameters to be checked.
✓ Visual inspection of welding activities, radiography tests acceptance criteria and other NDT Examination like UT, PT, and MPT.
✓ Final visual inspection, dimensional inspection, TC results, NDT clearance, PWHT requirements as per Code/STD/Drawings.
✓ Inspection of Hydro testing activities of the vessels, heat exchangers etc.
✓ Inspection of surface preparation and painting activities for the pressure vessels, storage tanks and heat exchangers.

MELUT BASIN OIL DEVELOPMENT PROJECT

MELUT BASIN OIL DEVELOPMENT PROJECT (UPSTREAM) (SUDAN)

March 2005 - June 2009

QC Inspector (Piping & Welding)

Job Description:
✓ Responsible for the strict implementation of Project Quality Control in accordance with the approved project procedures, related codes and standards.
✓ Ensuring the quality performance in the construction and fabrication of oil development project Piping, Vessels, Storage tanks, Surge vessels, De-hydrators.
✓ Witnessed and Certified welder's qualification.
✓ Conduct NDT works i.e.; RT, MT & PT on various piping, vessels and storage tanks.
✓ Monitoring of PWHT on piping and vessels.
✓ Interpretation of Radiographic Films.
✓ Perform and maintain inspections and testing records.

QC Inspector (Piping & Welding)

DUBAI (U.A.E)

April 2002 - October 2004

Job Description:
✓ Represented DD for the conversion projects and the implementation/monitoring of quality performance in the construction and fabrication of oil refineries, piping, vessels, storage tanks and offshore facilities in according with project specifications and related codes and standards.
✓ Attend daily meeting with the Client Representatives and liaised for the timely approval of inspection and testing.
✓ Witnessed and Certified welder's qualification.
✓ Conduct NDT works i.e.; RT, MT & PT on various piping, vessels and storage tanks.

QC Inspector

JURONG SHIPYARD LIMITED

July 2001 - January 2002

(Piping & Welding)

Job Description:
✓ Responsible for the Inspection of fabrication of Duplex Stainless Steel, Low Temp Carbon Steel, Stainless Steel piping intended for well head and FPSO Topside modules.
✓ Conduct surveillance and Inspection on welding and fabrication, if complying to the approved fabrication and welding procedure and Inspection Test Plan (ITP).
✓ Attend daily meeting with the Client Representatives and liaised for the timely approval of inspection and testing.
✓ Conduct NDT works i.e.; RT, MT & PT on various piping, vessels and storage tanks.
✓ Perform and maintain inspections and testing records.

QC Inspector

SHIN-YO MARINE SERVICES

March 1998 - November 1998

(Welding & Painting)

Job Description:
✓ Responsible for all QC aspects of the project.
✓ Check all project requirements which involved specifically QC & Welding specifications.
✓ Inspection of applicable welding procedures to the materials supplied by client.
✓ Revised existing QC manual to be adapted to project's scope of work.
✓ Generate checklists, guidelines to instructed welding supervisors & foreman in-charge regarding fabrication of spools, that all these complies with working drawing and specification prior to shipment to field for erection & installation.
✓ Attended regular meetings with clients PMT's & inspectors and discuss QC related field problems and suggest outright.
✓ Maintain quality standards as per ISO 9002.

QC Engineer

BARAUNI SITE

December 1998 - June 2001

Job description:

✓ In process and final inspection of fabricated items such as Pressure Vessels, Heat Exchangers, Heat transfer equipment's including Steam Boilers, Economizer Condensers, Column, Towers, and structural's.
✓ Preparation of PQR & WPS Documents, conducts Welder Qualification Tests.
✓ Preparation of Quality Control Plan, schedule Inspections, conducts inspections.
✓ Coordinate with third party inspection agencies such as LRIS, EIL, ABS, BV, PDIL etc.

QC Inspector

BLACK CAT CONSTRUCTIONS, QGPC

June 1997 - February 1998

(Piping & Welding)

Job Description:
✓ Responsible for all QC aspects for the project.
✓ Conduct material receiving inspection, perform visual and final acceptance of completed welds on piping, structural, vessels and miscellaneous sub-assemblies.
✓ Conduct refinery piping and structural punch listing in accordance with drawings.
✓ Witnessed and certify welder's qualification test as well as development of welding procedure for the project.

Welding Supervisor

SAUDI HEAVY

June 1995 - September 1996

Job description:

✓ Inspection of welding works of fabrication and erection of surface type Steam Condensers with connection piping and also the equipment welding works like pressure Vessels, Storage Tanks and Heaters.
✓ Monitoring the welding works for steel fabrication assembling of the pipeline, welding for Steam, Air, Water and Scupper lines.
✓ Organized all types of welding like SMAW, GTAW, FCAW AND SAW for welding works of reactors, de-aerators, heat Exchangers.
✓ Monitoring cutting, gouging, and grinding of all type of materials.

Welder Technician

BHARATH HEAVY PLATE AND VESSELS LTD

May 1989 - June 1995

Job Description:
✓ Performed welding on heat exchanges, boilers, panel piping, tube to tube sheet welding, pressure vessels, dished & petals segments welding & nozzle welding,
✓ On the fallowing materials like Carbon Steel, Low Alloy Steel, Stainless Steel, Inconel, Duplex Steel.
✓ Familiar with ASME Sec-IX Code in all welding positions under LLOYDS, BV, EIL, IBR inspection agents.


PERSONAL DATA



Language Spoken: English, Hindi, Telugu (fluent to speak/read/write)


Date of Issue: 14-08-2008
Date of Expiry: 13-08-2018


I hereby certify that all above information is true and correct to the best of my knowledge and belief.

Projects

LTA&WASIT PROJECT (SAUDI ARAMCO)

 Welding and coating Inspection of different diameter subsea pipelines such as 12” MEG line, 36” Trunk line and 36” + 6” (Sulphur solvent) piggy back pipe lines.
 Welding and coating Inspections for offshore Jacket and PDM (Production Deck Module) installations.
 Performing the material receiving inspections prior to using them in site.
 Monitoring of structural and Pipeline Installation on Riser of off shore platform.
 Inspection and monitoring of under Water Tie-in (Hyperbaric Welding) activities like pipeline alignment, pipe cutting, bevel preparation, and NDT on Bevels, fit-up Inspection, pre-heating, Parameters monitoring.
 Weld visual Inspection by Habitat Control Van, NDT on Weld surface, Radiographic film Interpretation.
 Inspection and monitoring of coating activities like Surface Preparation, Cold Wrapping etc.
 Preparation of inspection reports for the welding and coating as per Saudi Aramco requirements.

ZAWTIKA Field Development Project (MYANMAR)

 Welding and coating Inspection of 18” and 28” spools and structural fabrications.
 Monitoring of structural and Pipeline Installation on Riser of off shore platform.
 Inspection and monitoring of under Water Tie-in (Hyperbaric Welding) activities like pipeline alignment, pipe cutting, bevel preparation, and NDT on Bevels, fit-up Inspection, pre-heating, Parameters monitoring.
 Weld visual Inspection by Habitat Control Van, NDT on Weld surface, Radiographic film Interpretation.
 Inspection and monitoring of coating activities like Surface Preparation, Cold Wrapping etc.

HSTD & BIENDONG Project (VIETNAM)

 Familiar with Automatic welding process GMAW (PASSO) and manual welding processes.
 Surveillance inspection for the repairs welds and mainline welds.
 Monitoring and conducting welders and operators qualification as per approved Saipem procedures, HSTD specifications and API 1104.
 Carried out welding machine calibration and equipment inspection.
 Performing incoming materials inspection of the materials before using in the job.
 Coating & Welding Inspection and NDT co-ordination in pipeline Installations activities, Monitoring Grit Blasting and application of Liquid Polyurethane, Heat Shrink Sleeve Wrapping on the pipelines.
 Monitoring of weather conditions, surface profile and performing salt contamination tests.
 Testing of WFT & DFT measurement, perform Holiday test and Adhesion test, as per project specification & relevant international standards.

PNG EXXON MOBIL Project (PAPUA NEW GUIENA)

 Familiar with Automatic welding process GMAW (PASSO) and manual welding processes.
 Surveillance inspection for the repairs welds and mainline welds.
 Monitoring and conducting welders and operators qualification as per approved Saipem procedures, HSTD specifications and API 1104.
 Carried out welding machine calibration and equipment inspection.
 Performing incoming materials inspection of the materials before using in the job.
 Coating & Welding Inspection and NDT co-ordination in pipeline Installations activities, Monitoring Grit Blasting and application of Liquid Polyurethane, Heat Shrink Sleeve Wrapping on the pipelines.
 Monitoring of weather conditions, surface profile and performing salt contamination tests.
 Testing of WFT & DFT measurement, perform Holiday test and Adhesion test, as per project specification & relevant international standards.
 Monitoring of Grit Blasting and application of Liquid Polyurethane, Fusion Bonded Epoxy and HDPU infill activities and perform free rise and Dry density tests.
 Monitoring weather conditions, surface profile check and Salt contamination tes

MELUT BASIN OIL DEVELOPMENT PROJECT (UPSTREAM) (SUDAN)

 Responsible for the strict implementation of Project Quality Control in accordance with the approved project procedures, related codes and standards.
 Ensuring the quality performance in the construction and fabrication of oil development project Piping, Vessels, Storage tanks, Surge vessels, De-hydrators.
 Witnessed and Certified welder’s qualification.
 Conduct NDT works i.e.; RT, MT & PT on various piping, vessels and storage tanks.
 Monitoring of PWHT on piping and vessels.
 Interpretation of Radiographic Films.
 Perform and maintain inspections and testing records.

Conversion Projects (FPSO MYSTRAUS,FPSO ATLANTIC) DUBAIDRYDOCKS

 Represented DD for the conversion projects and the implementation/monitoring of quality performance in the construction and fabrication of oil refineries, piping, vessels, storage tanks and offshore facilities in according with project specifications and related codes and standards.
 Attend daily meeting with the Client Representatives and liaised for the timely approval of inspection and testing.
 Witnessed and Certified welder’s qualification.
 Conduct NDT works i.e.; RT, MT & PT on various piping, vessels and storage tanks.

Qualifications & Certifications

Diploma Mechanical Engeneering

Government Polytechnic

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