Kumbhar - Quality Auditor - Mumbai, MH, India

Manoj Kumbhar

Mumbai, MH, India

Services

Quality Auditor

  • Full time
  • Part time
  • One time
  • Contract
  • Temp

Summary:

ISO 9001 Lead Auditor, Management Representative, Quality Management System, Internal Auditor - ISO / TS 16949, Core Tools - APQP, FMEA, PPAP, SPC & MSA, Quality Manager, CAPA, 8D Report, Supplier Audits etc.

Work History

Crenova Plating Pvt. Ltd

From January 2014

TUV-SUD South Asia Pvt. Ltd

July 2011 - December 2013

( German Certification Body for QMS, EMS & OHSAS Certifications )

Sungwoo Gestamp Hitech

September 2010 - June 2011

Sr. Officer - Quality

MR - QMS

Sungwoo Gestamp Hitech ( Pune ) Pvt. Ltd. ( Tier - I Supplier for General Motors India ) is a Korean MNC, manufacturing & supplying sheet metal press components & welded assemblies for vehicle body assembly by using advance Pressing & Welding processes to GENERAL MOTORS INDIA PVT. LTD. PUNE.

QMS Related Resp.: -
➢ Being a MR, Responsible for establishment, implementation, maintenance, up gradation & control of all processes needed for QMS - ISO / TS 16949: 2009 along with all process owners.
➢ Liasoning with external bodies like Certification Body / Govt. Authority regarding QMS related activities.
➢ Reporting to Top Management on the performance of QMS & any need for improvement.
➢ To ensure the promotion of awareness of internal customer requirement throughout the organization.
➢ To plan, schedule & conduct Internal Quality Audit to ensure the effectiveness of QMS.
➢ Controlling the Documents & Records of QMS.
➢ To plan & co-ordinate Management Review Meetings as per defined frequency.
➢ To monitor & follow-up for decision taken in Management Review Meetings.
➢ Monitoring functional objectives & Process measures and analysis to identify the opportunities for improvement for betterment in QMS.
➢ Corrective & Preventive Actions on system related non-conformities reported during the audits.
➢ To control all the activities as per ISO / TS 16949: 2009 Standard's requirements.

QA Related Resp.: -
➢ Handling customer complaints, Supplier audits & mfg. process audits.
➢ Process audit of existing suppliers, Planning & execution of Layout Inspection.
➢ Ensuring Quality Standards for incoming materials.
➢ Improve quality of incoming material through Vendor Process Improvement.
➢ To reduce in-house rework & rejection through failure analysis.
➢ To upgrade & drive QSB system as per customer's specific requirement.
➢ To prepare various Testing & Quality related documentation as per directives given by customer.

Asst. Manager - Quality

GENERAL MOTORS INDIA PVT. LTD

Dongwon Tech India Pvt. Ltd. ( Tier - I Supplier for General Motors India ) is a Korean MNC, Manufacturing & Supplying of Tie-Bar Assembly & Exhaust Systems i.e. Front & Rear Muffler Assembly of passenger cars by using advance Welding processes to GENERAL MOTORS INDIA PVT. LTD. PUNE.

QMS Related Resp.: -
➢ Being a MR, Responsible for establishment, implementation, maintenance, up gradation & control of all processes needed for QMS - ISO / TS 16949: 2009 along with all process owners.
➢ Liasoning with external bodies like Certification Body / Govt. Authority regarding QMS related activities.
➢ Reporting to Top Management on the performance of QMS & any need for improvement.
➢ To ensure the promotion of awareness of internal customer requirement throughout the organization.
➢ To plan, schedule & conduct Internal Quality Audits to ensure the effectiveness of QMS.
➢ Controlling the Documents & Records of QMS.
➢ To plan & co-ordinate Management Review Meetings as per defined frequency.
➢ To monitor & follow-up for decisions taken in Management Review Meetings.
➢ Monitoring functional objectives & Process measures and analysis to identify the opportunities for improvement for betterment in QMS.
➢ Corrective & Preventive Actions on system related non-conformities reported during the audits.

QA Related Resp.: -
➢ To establish, implement, upgrade & drive QSB system as per CSR ( Customer Specific Requirement )
➢ To prepare various Testing & Quality related documentation as per directives given by customer.
➢ To analyze customer complaints and accordingly to monitor & establish CAPA for Process quality, Raw material quality & Finished goods quality.
➢ To resolve quality issues arising during development, production & customer's inspection.
➢ To co-ordinate & handle quality related issues & actions at customer end.
➢ Line inspection, First-off inspection & Layout inspection of all components as per QAP & DRG.
➢ To ensure 100% Quality during in process & pre delivery...

Dongwon Tech India Pvt. Ltd

September 2009 - August 2010

Manager - QMS

Decon India Plastics Pvt. Ltd

Crenova Plating Pvt. Ltd. ( Tier - II Supplier for Volkswagen India & Nissan Motrors India ) is an automotive company, manufacturing & supplying plastic injection moulded & electroplated components for passenger cars by using advance Injection Moulding & Electroplating processes to the customers like Decon India Plastics Pvt. Ltd. Pune & Minda Valeo Security Systems Pvt. Ltd. Pune.

➢ Being a MR, Responsible for establishment, implementation, maintenance, up gradation & control of all processes needed for QMS - ISO / TS 16949: 2009 along with all process owners.
➢ Liasoning with external bodies like Certification Body / Govt. Authority regarding QMS related activities.
➢ Reporting to Top Management on the performance of QMS & any need for improvement.
➢ To ensure the promotion of awareness of internal customer requirement throughout the organization.
➢ To plan, schedule & conduct Internal Quality Audit to ensure the effectiveness of QMS.
➢ Controlling the Documents & Records of QMS.
➢ To plan & co-ordinate Management Review Meetings as per defined frequency.
➢ To monitor & follow-up for decision taken in Management Review Meetings.
➢ Monitoring functional objectives & Process measures and analysis to identify the opportunities for improvement for betterment in QMS.
➢ Corrective & Preventive Actions on system related non-conformities reported during the audits.
➢ To control all the activities as per ISO / TS 16949: 2009 Standard's requirements.

Lead Auditor - ISO

TUV TUV-SUD South Asia

TUV-SUD South Asia is one of the world's leading Certification Body for QMS, EMS & OHSAS. It is one of the leading technical service organizations in the field of engineering, safety, environment & quality. Established over 140 years ago, today TUV-SUD is the leading Certifying, Inspection & Testing agency in India. Being a neutral & independent institution with activities in 70 different fields, TUV-SUD has become an internationally competent source for solutions in the field of engineering, safety, environment & quality.

➢ Responsible for ISO 9001 Surveillance & Re-Certification Audit Planning as per Audit due dates.
➢ Being a Third Party QMS Auditor, Responsible for Audit Execution & Audit Reporting as per Auditing Guidelines for Certification, Surveillance & Re-Certification Audits for ISO 9001: 2008 Certification.
➢ As one of the Senior Team Member in Branch Office, equally responsible for generating & handling new leads & enquiries received from Market & Business Development dept and converting those into orders.

Sr. Engineer - Quality

MR - QMS

Shrinivas Engineering is a medium scale engineering company, Manufacturing & Supplying of heavy valve & compressor components by using CNC, VMC, Conventional Lathes & Radial Drilling Machines to one of the leading valves & compressors manufacturers ( OEM ) in India i.e. VIRGO ENGINEERS LTD. PUNE, VIRGO VALVES & CONTROLS LTD. PUNE & HOERBIGER INDIA PVT. LTD. PUNE.

QMS Related Resp.: -
➢ Being a MR, Responsible for establishment, implementation, maintenance, up gradation & control of all processes required for QMS - ISO 9001: 2008 along with all process owners.
➢ Liasoning with external bodies like Certification Body / Govt. Authority regarding QMS related activities.
➢ Reporting to Top Management on the performance of QMS & any need for improvement.
➢ To ensure the promotion of awareness of internal customer requirement throughout the organization.
➢ To plan, schedule & conduct Internal Quality Audits to ensure the effectiveness of QMS.
➢ Controlling the Documents & Records of QMS.
➢ To plan & co-ordinate Management Review Meetings as per defined frequency.
➢ To monitor & follow-up for decisions taken in Management Review Meetings.
➢ Monitoring functional objectives & Process measures and analysis to identify the opportunities for improvement for betterment in QMS.
➢ Corrective & Preventive Actions on system related non-conformities reported during the audits.

QA Related Resp.: -
➢ To present the quality performance during Management Review Meeting.
➢ To develop system driven culture within the organization.
➢ To control customer quality issues & improve customer line issues.
➢ To monitor the Production performance v/s Quality performance.
➢ To minimize customer complaints by implementing CAPA against non-conformities.
➢ To ensure 100% Quality during in process & pre delivery stages.
➢ To ensure the Quality parameters on Line, Audit & Final inspection.
➢ To improve the process with the help of Error Proofing & by implementation of SPC.
➢ To audit the suppliers...

Shrinivas Engineering Pvt. Ltd

March 2007 - September 2009

Quality Control Engineer

Champion Electronics Pvt. Ltd

December 2005 - March 2007

➢ Hands-on experience in precise measuring instruments like Optical profile projector, Bore gauges, Dial & Mechanical vernier caliper, Digital & Mechanical outside micrometer, Digital vernier height gauge, V-Blocks, Surface plate, Slip gauges etc.
➢ First-off, In-process & Layout inspection of all components having machining tolerance in microns for IC socket & connector assembly as per QAP & DRG.
➢ To control customer complaints by Periodic inspections, Final audit inspections etc.
➢ To prepare Quality Control Plan for in-process & final inspection.
➢ To improve the existing systems on Calibration, ISO, SPC & SQC.
➢ Weekly process audits for various stages & non-conformity closing.
➢ To monitor & implement CAPA for in-house & customer end rejection.
➢ To monitor the manufacturing process through SPC.
➢ To control the in-house rejection by improving the operational procedures.
➢ To ensure the products are inspected & verified by concerned person at all stages from receipt till dispatch & allow further processing of accepted components only.
➢ To inspect machine spares & toolings of Sliding Head Stock Type Automats used for mass production with handling day to day quality related issues on shop floor.

Passenger Car Business Unit

December 2003 - November 2005

Junior Engineer - Quality

TUV-SUD

➢ Hands-on experience in In-process & Final inspection of precise machined components with the inspection & measuring instruments like TRIMOS, Optical profile projector, Outside micrometer, Dial & Mechanical vernier caliper, Vernier height gauge, Dial gauges, Angle gauges, Slip gauges, Roughness tester, V-Block, Surface plate etc.
➢ To inspect the raw material from suppliers & semi-finished CNC machined auto components from vendors at receipt stage.
➢ First piece, In-process & Final inspection of finished goods before dispatch i.e. auto components like Cam-bush, Fuel injector, Nozzle holder body etc.
➢ To ensure 100% quality during in process & pre delivery stages.
➢ To minimize the customer complaints by implementing CAPA against non-conformities.
➢ Accordingly to monitor and implement CAPA for Process quality, Raw material quality & Finished goods quality.
➢ To interact & deal with suppliers to resolve interface quality issues to improve the quality of parts.
➢ Exposure in Part development, Quality plan, Control plan and Calibration of instruments & gauges.

De-Oshi Engineering Pvt. Ltd

July 2001 - November 2003

Job Inspector

TCF Assembly Shop

➢ Hands-on experience in Drive test, On-line vehicle inspection in Trim & Surface inspection, Shower test, Vehicle functional test & various repair processes in rectification area.
➢ Hands-on experience in inspection & rectification of all the internal & external part fitments to the cab for its loose or wrong fitment within very short span of time i.e. without any down time with the help of rectification person at the end of Underbody Line in TCF Assembly Shop.
➢ Hands-on experience in inspection of various fitments to the cab like Front, Middle & Rear exhaust system, Front bumper, 'C' Mount of engine, Lower link, Trailing arm, Catalytic converter, Heat shield cover, Tyre fitment, Front & Rear struts i.e. suspension etc.
➢ To assist MR in establishment & implementation of QMS - ISO 9001: 2000 for Certification Audit.

Qualifications & Certifications

R.P.E.S. Abasaheb Atre High-School & Junior College

Government Polytechnic Miraj

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