Malaviya - Instrumentation Engineer - Jamnagar, GJ, India

Manish Malaviya

Jamnagar, GJ, India


Instrumentation Engineer


Presently working with Reliance Industries Limited as Lead Manager in Coker. Deft at implementing cost saving measures to achieve substantial reduction in terms of man days, production cost and raw materials. Expertise in maintenance of a wide spectrum of equipments and components. Adept at preventive and breakdown maintenance. Familiar with Foxboro DCS, Honeywell DCS, F F technology, RS Logix-5, RS Logix-500 software’s and Siemens Step 5.

Work History

Lead Manager (Sr. Manager)


From December 2009

continue Lead Manager Instrument Coker maintenance, DTA Reliance Jamnagar


Reliance petroleum limited is world's largest grass root oil refinery with processing capacity of 27 MMTPA. Process licenses are given by M/S. Universal Oil Products (USA) limited and EPC by M/s .Bechtel limited. At Reliance I have exposure to engineering, Commissioning and maintenance of control system and instrumentation.

Responsibilities involved during project engineering, Design and commissioning of CCB( JERP Main Control Room) as a DCS core group lead.

• Associated with Foxboro (Invensys) Mumbai for 8 months for DCS FAT
• Involved in DCS system configuration and testing for various third party serial link interfaces with intelligent MCC by L & T, Automatic tank gauging system by SAAB , ESD by Triconex, CCC ( Antisurge System ), VSD ( HIREL)
• Involve in freezing of I/O Counts, System Hardware, Software loading aspects.
• Involve in freezing the I/O allocation for Foundation Field bus Loops. Attended Software and system Maintenance training in DCS.
• Involve in integrated FAT of DCS for all plants, for network testing.
• Single point responsibility of JERP Mesh Network commissioning (524 Km length) with 48 network panel installed with total 214 nabs. Mesh Network Switches (A2 , N1 and N7 )
• Single point responsibility of JERP CCB ( central control building ) commissioning ( Total 24 Evance console )
• Single point responsibility of JERP CCB engineering room commissioning ( Total 36 invensys console )
• Single point responsibility of JERP CCB Rack room commissioning ( Total 144 panels , PDB , Network panels , server panels , ESD panels, IRP , system panels )
• Training given to 124 panel / plant operator for FF basic design. In JERP.

Responsibilities involved during project engineering, Design and commissioning of JERP Coker

The Coker plant is designed to produce Fuel Gas, LPG, HCN, LCN, LCGO, LLCGO, HCGO and Pet coke from vaccume residual...



August 2008 - November 2009

Lead Manager JERP Coker Commissioning for block-02 & 04 with Gas plant in JERP

Sr No

Reliance Industries Limited

August 2007 - August 2008

. Name of Organization Designation Period from Period to Responsibilities
1 Reliance Petroleum Ltd. MotiKhavdi,Dist Jamnagar , Gujarat , India Manager Aug'07 Aug'08 DCS system manager, Errection and commissioning of JERP DCS with FAT and SAT

Sr Manager

Gujarat Heavy Chemicals Limited

April 2006 - July 2007

inst Maintenance in charge of 07 Section (brine , kiln , G mills , A-liq, Carbonation )


Gujarat Heavy Chemicals Limited

April 2003 - March 2006

inst Maintenance in charge of 04 Section

DY Manager

Gujarat Heavy Chemicals Limited

April 1999 - March 2003

inst Maintenance in charge of Ammonia Distillation plant and Carbonation plant,

Sr. Engineers

Gujarat Heavy Chemicals Limited

April 1996 - March 1999

Maint engineers for Product handling and dens plant

Sr No

Gujarat Heavy Chemicals Limited

September 1994 - July 2007

Name of Organization Designation Period from Period to Responsibilities

Shift engineer for soda ash inst maint

Gujarat Heavy Chemicals Limited

September 1994 - March 1996

Engineer (instrumentation)


September 1994 - July 2007

I have
Been associated with M/s GHCL LTD. on various posts and gained wide range of experience in brief. I worked as manager maintenance and project (instrumentation) and plant capacity is 2250 TPD of soda ash and 100 % expansion under progress.
1: -Maintenance

• Performing the function of troubleshooting and predictive / breakdown / preventive maintenance for reducing downtime to minimum.
• Responsible for design / Modification automation & control systems involving configuration, programming and integration
• Preparing cost report on spares, Inventory, Labor and initiations for resource planning, budgeting, and scheduling maintenance activates
• To Manage staffs, technicians and to impart them training for skill development
• Spare parts / inventory management and special take care of the critical spare and its location
• Project identification and execution like Plant automation With DCS of M/s. Honeywell make etc
• Maintenance of different types of field instrument and weighing systems like belt weighers, Batch weighers, Impact flow meter of M/s. Sankyo. Vertex flow meters (Rosemount), SMART Transmitters (Rosemount, ABB, Honeywell), Motorized control valves (Auma), Pneumatic control valves (Fisher - Xomox, Keynetrol, Keystone, MIL), Magflow meters (E&H., Krohne Marshall, yokogawa) and other instruments.

2: -Project Planning and Execution

• During project expansion, erection, commissioning and startup of expansion job I am fully responsible for procurement the material, checking the material as per the specification, and individual responsibility for dealing with contractors, vendors and other departments to follow up of all assigned job with in deadline.
• Deriving Technical Specifications and preparing data sheets, P & ID, I/O Count, Panel Engineering design, Hook-up Drawings, Cable Schedule and cable tray lay out.
• Designing, sizing and selection of control valve and Orifice with respective software related to instrumentation systems
• Preparing...

Trainee Engineer

CPIL Ankleshwar

January 1993 - August 1994

Job Responsibilities

Qualifications & Certifications


Poona University

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