Kasar - QC Engineer - Mumbai, MH, India

Mangesh Kasar

Mumbai, MH, India

Services

QC Engineer

  • Full time
  • Part time
  • One time
  • Contract
  • Temp

Summary:

QC inspector + CSWIP 3.1- welding inspector + NDT Level 2

Work History

Surveyor

TATA PROJECTS LIMITED

From December 2011

Work Profile Inspection & Expediting of following equipment's for
Refinery, Petrochemical, Power, Oil & Gas & Windmill
Sectors
- Pressure Vessels, Cladding Vessel,
- Columns, Tanks
- Column internals, Trays & Packing.
- Piping skids & spools
- Flare package
- Fabricated Structures
- Burners for Reaction Furnace
- Piping's & fittings
- Steel Plant Equipment's
- Conveyor belts package
- Metering skids, Dosing tanks
- Plate, Sheet, Coils.
- RTD with Thermo wells
- Fire extinguishers, Refractory Castables
- Hardware fittings & conductor accessories etc.

Activities include:-

- Stage & Final Inspection according to Approved QAP / ITP & Procedures

- To carryout inspection and determine conformance to specified standards.

- Preparation & issue of inspection reports, release notes within stipulated time.

- Review of QC documents such as ITP, Procedures, Material TC's etc.

- Ensuring identification & traceability of inspected items.

- Completeness, clarity and accuracy of inspection reports.

- Understanding significance of deviations with regards to normal use of product/process.

- Witnessing of chemical & mechanical test in laboratories

- Qualification, Witnessing & Approving WPS, PQR & WPQ, Qualification & Training of welders.

- Complete Inspection before Welding, During Welding & after welding by visual & using
NDT techniques.

- Co-ordination with vendor, sub-vendor & client TOTAL for inspection activities

- Witnessing of hydro test for pressure parts, pneumatic test, NDT test- (PT, MT, and UT) & Review of
Radiographs

- Sand blasting & final panting inspection.

- Documentation review includes- Material Test certificates as per relevant standard, all the inspection
Reports. Manufacturer Record Book review for verification of completeness of documents as per
Purchase order, purchase requisition, relevant drawing & standards.

QC Engineer

LLOYDS STEEL INDUSTRIES LTD

March 2010 - November 2011

Product Inspection: Pressure Vessels, Columns, Tanks, Laddles, Zinc Pot, Marine Loading arm, Steel Plant Equipment's, Piping's Skid & Piping fittings as per IS, ASME and various standard.


Activities include:


- Responsible for incoming material inspection like plates, round bars, forgings, fittings, flanges, pipes
& fabricated items.

- Review of incoming Material Test Certificate as per relevant standard.

- Witnessing of lab testing for materials in laboratories

- Preparation of Quality Assurance Plan as per client's specification, Code, Drawings etc.
Review and approval of sub-vendors ITP/QAP.

- Development of WPS and PQR & Qualification of welding Procedures and welders as per code.

- Stage wise welding inspection in set-up condition, verification of correctness of welding electrodes & Their backing & holding prior to issue for welding. Final inspection of finish weld by visual & using
NDT Techniques

- Interpretation of RT films, witnessing of UT, MT & DP test.

- Final inspection of Pressure vessels, Tanks, Heat Exchanger & Steel Plant equipment's.

- Final inspection includes- verification of dimensions as per drawing, witnessing of hydro test,
Pneumatic test, welding inspection, visual inspection, witnessing of NDT test & Sand blasting & final
Painting inspection.

- Liaison with third party inspection agencies like TUV, LRA, EIL, CEIL, BVIS, IBR, IRS, UHDE, SGS.

- Co-ordination with clients and third parties for arranging the inspection.

- Inspection & Expediting at vendor & sub vendor places.

- Preparation of final documentation i.e. MRB according to the requirements specified in purchase
Requisition & purchase order.

Jr. QA/QC Engineer

KEVIN ENTERPRISE PVT. LTD

August 2006 - February 2010

Promoted as QA/QC Engineer in year 2009


Products Inspected: - Fabricated items, Column Internals , column trays & packing's for distillation and fertilizers columns, Feed Pipes, Structural Equipment's, Tower packing's, Pipes & Fittings inspection. Coil & Plate's inspection


Activities include:


- Inspection of incoming material like plates, round bars, forgings, fittings, flanges, pipes.

- Stage wise inspection, set-up inspection prior to final weld, final welding inspection.

- Stage wise welding inspection in set-up condition.

- Verification of correctness of welding electrodes & their Backing & holding prior to issue for welding.

- Finish weld final Inspection by visual & using NDT techniques

- Final Inspections of equipment's as per approved drawing.

- Preparation of Quality Assurance Plan as per clients Specification, Code and Drawings.
Review and approval of sub-vendors ITP.

- Co-ordination with client & Third parties for arranging inspection.

- Worked with Third parties like TUV, LRA, EIL, CEIL, BVIS, UHDE, and SGS etc.

- Qualifying welding procedure & welding operators.

- Inspection & Expediting at vendor & sub vendor place for clearing out jobs on time.

- Ensuring instruments are periodically calibrated.

- Holding non-conforming products from further processing.

-Preparation of final documentation i.e. MRB according to the requirements specified in purchase
Requisition & purchase order.

Qualifications & Certifications

Mumbai

Mechanical

Government Polytechnic

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