Iyer - Production Manager - New Delhi, DL, India

Madhukuttan Iyer

New Delhi, DL, India


Production Manager

  • Full time
  • Part time
  • One time
  • Contract
  • Temp


spice processing,ice cream production, safety measures of plant, personal safety in industry,kowledge of ISO 9001,ISO 22000 ,MANAGE A team of 300 .

Work History

Production Manager

Spices and Pickles

From March 2009

Job Responsibilities:
● Functioning and industrial techniques of FMCG Plant.
● Heading FMCG plant and achieving highest efficiency utilization.
● Production planning according to dispatch orders.
● Quality control & quality assurance parameters of spices
● Customer satisfaction and strategic management.
● CCP clarifications in chili, turmeric, coriander pickles..
● Cost based procurement of raw materials.
● Chilli, Turmeric, Coriander, masala formulation based on cost.
● Utilizes process knowledge, technical expertise and operation expertise to assist to assist in correcting process or equipment issues and improving process performance and reliability
● Provide technical direction to the unit operation team to optimize performance in plant
production and safety.
● Provide direction to the operation team on business needs and plant priorities,
maintenance, production turnarounds, changes and improvements in operation.
● Sales and marketing techniques of spices all over India.
● Skilled and diplomatic handling of human resources

2. Previous Organization: Dinshaw's Dairy Foods Ltd, Butibori.
Company Profile: Dinshaw's Dairy Foods Ltd is an ISO 9001
& HACCP approved leading manufacturer of ice-cream & milk in Central India.
Its Refrigeration plant, Mix section, CIP plants
are PLC based and operated through SCADA.

Product: Pasteurized Toned Milk ( Both Cow & Buffalo ),
Paneer, Ghee, Buttermilk, Ice Cream.
Capacity: One Lakh Liter Ice-cream per day

Supervisor ( Production) cum Lab Chemist

Production cum Quality Control

February 1996 - February 2009

Department: Production cum Quality Control.

Supervisor ( Production) cum Lab Chemist

February 1996 - February 2009

Job Responsibilities:
➢ Distribution of work to subordinates and getting feed back from them.
➢ Production Planning and Execution.
➢ ISO Audit practices and internal audits conducted.
➢ ISO 9001, HACCP based Quality analysis and Quality assurance of dairy and dairy products.
➢ Operation Tetra Pak Hoyer ( Germen Technology ) System operated machine.
➢ Operation and Maintenance of Gelmark-300 & Panchal- Cup & Cone machine.
➢ Operation and Management of Stick line & Extrusion Machine.
➢ Operation and Management of Comet Robot ( Cup, Carry cone machine )
➢ Liquid Mix Preparation and control.
➢ Water analysis and D.M plant operation controlling.
➢ Water analysis and assistance to FO based boiler.
➢ Design philosophy and design basis of RO plant.
➢ Knowledge of Antiscalant Dosing System
➢ Acidity checking of dairy products.
➢ Production efficiency checking
➢ MFG-PRO on line analysis and efficiency report preparation.
➢ Operation and Maintenance support to Utilities Refrigeration plant.
➢ Costing.

Laboratory Analysis ( Water Analysis )
► To check hardness
► To calculate Demand Oxygen (D.O )
► To estimate Biological Oxygen Demand ( B.O.D )
► Ph analysis
► Turbidity using Nepholometric Turbidity units (N.T.U )
► Estimation of Total Dissolved Solids and Total Suspended Solids.
► Conductivity Testing.
► Estimation of inorganic parameters ( as ppm or mg/l)
a) Total Alkalinity
b) Sulfate as Calcium sulfate, Magnesium sulfate, Barium sulphate
c) Silica by Spectrometer Method.

Laboratory Analysis ( Dairy and Dairy products )
►Acidity of milk and milk products.
►Fat and SNF ( Solid not Fat ) by formula and analytical estimation.
►Analysis and detection of adulterants in milk:
a) Cane Sugar
b) Urea
c) Synthetic milk
d) Common salt
e) Malt dextrin.
► Detection of Preservatives:
a) Hydrogen Peroxide
b) Formalin
c) Neutralizers

3 Previous Organization: M/s Pioneer Systems, New Delhi.
Product: Phosphate coated spare parts of Vehicles


February 1991 - December 1996

4 Previous Organization: Cawnpore Chemicals Pvt. Ltd, Kanhan.
Product: Sodium Bichromate.
Department: Quality Control


February 1990 - February 1991

Equipment Handled:
❖ Soft Water plant
❖ D.M. Water plant
❖ R.O Plant.
❖ Gelmark-300 & Panchal - Cup, cone machine.
❖ Stick line & Extrusion Machine
❖ Tetra Pack Hoyer-2000 ( system operated )
❖ Comet Robot Cup & carry cone machine.
❖ Residual Chlorine Test Instrument.
❖ Saponification Value Measurement Instrument.
❖ Hardness Test Equipment.
❖ High Performance Centrifuge Instrument.
❖ Hydrometer
❖ Butyrometer.

IT Skill:

Qualifications & Certifications

multi cultural environment

N.S.S Hindu College


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