Saravanan - Quality Engineer - Chennai, TN, India

m Saravanan

Chennai, TN, India

Services

Quality Engineer

Summary:

spc,pfmea ,Poke yoke ,kaizen,7 QC TOOLS

Work History

QUALITY ENGINEER

SHEET METAL COMPONENTS

From June 2011

Dept: QUALITY DEPARTMENT
REGULAR & DAILY ACTIVITIES:
➢ Attending & presenting feedbacks in DAILY Meeting.
➢ Initial inspection of Samples.
➢ Process Patrol auditing.
➢ Daily wise Rejection monitoring & Taking Actions to control.
➢ Test Lab Instruments handling & control.
➢ Making NCR, Counter Measure, Quality reports.
➢ Analysis of supplier, customer Rejection level Monitoring.
➢ Rejection analysis and corrective action identification and follow-up.
ROLL AND RESPONSIBILITIES:
➢ Solving Non - Conforming Products through the problem solving methods (7 QC Tools).
➢ Preparing Control Plan & PFMEA for New product Development and Engineering Changes
➢ Preparing Customer Approval APQP Documents.
➢ Conducting SPC for Critical Parameters.
➢ Plan for in process gauging required, and inspection gauges, instruments required at supplier end.
➢ Implementation of 5S and Kaizen at all over the company.
➢ Preparing and maintaining of QMS documents / records Related to Quality departmemt.
➢ Conducting Dock audits for every Despatch..
➢ Verification of Process Records..
➢ Supplier visit for PPAP and periodic audit.
➢ Conducting Quality Circle Meeting for Major Quality Issues
➢ Implementing Poka -Yoke through Quality Circle.
➢ Co-ordinating Best Suggestion Award Program on Monthly Basis
➢ Presenting Monthly Quality Status & Action plan to Top Management.
➢ Prepared Customer Approval Documents PPAP for New product Development.
➢ Conducted Supplier Audit and given Vendor Ratings.
AUDITS FACED:
➢ IMARQ AUDIT CONDUCTED BY TAFE.
➢ ISO AUDITING -(9001-2008).
PROFESSION ACHIEVEMENT:
➢ Reduced Rejection rate from 1000 ppm to 200 ppm for customer rejections.

➢ Suggest measures of Inspection improvement like reducing cycle time.
➢ Maintain department discipline, Punctuality and team work.
➢ Reduced rejections by improving material handling methods.
➢ Conducted Motivation Program among the Quality Member to Achieve Customer satisfaction
➢ POKE YOKE implementation
➢ KAIZEN implementation.

Qualifications & Certifications

Mechanical Engineering

Sri durga devi polytechnic college

Skillpages has been acquired by Bark.com!

Bark.com is pioneering the way people find local services. Skillpages is the world’s premier directory of service providers.

Find out more

m Saravanan provides the following services:


Supported Countries
Choose your country

×