spc,pfmea ,Poke yoke ,kaizen,7 QC TOOLS
SHEET METAL COMPONENTS
From June 2011
Dept: QUALITY DEPARTMENT
REGULAR & DAILY ACTIVITIES:
➢ Attending & presenting feedbacks in DAILY Meeting.
➢ Initial inspection of Samples.
➢ Process Patrol auditing.
➢ Daily wise Rejection monitoring & Taking Actions to control.
➢ Test Lab Instruments handling & control.
➢ Making NCR, Counter Measure, Quality reports.
➢ Analysis of supplier, customer Rejection level Monitoring.
➢ Rejection analysis and corrective action identification and follow-up.
ROLL AND RESPONSIBILITIES:
➢ Solving Non - Conforming Products through the problem solving methods (7 QC Tools).
➢ Preparing Control Plan & PFMEA for New product Development and Engineering Changes
➢ Preparing Customer Approval APQP Documents.
➢ Conducting SPC for Critical Parameters.
➢ Plan for in process gauging required, and inspection gauges, instruments required at supplier end.
➢ Implementation of 5S and Kaizen at all over the company.
➢ Preparing and maintaining of QMS documents / records Related to Quality departmemt.
➢ Conducting Dock audits for every Despatch..
➢ Verification of Process Records..
➢ Supplier visit for PPAP and periodic audit.
➢ Conducting Quality Circle Meeting for Major Quality Issues
➢ Implementing Poka -Yoke through Quality Circle.
➢ Co-ordinating Best Suggestion Award Program on Monthly Basis
➢ Presenting Monthly Quality Status & Action plan to Top Management.
➢ Prepared Customer Approval Documents PPAP for New product Development.
➢ Conducted Supplier Audit and given Vendor Ratings.
➢ IMARQ AUDIT CONDUCTED BY TAFE.
➢ ISO AUDITING -(9001-2008).
➢ Reduced Rejection rate from 1000 ppm to 200 ppm for customer rejections.
➢ Suggest measures of Inspection improvement like reducing cycle time.
➢ Maintain department discipline, Punctuality and team work.
➢ Reduced rejections by improving material handling methods.
➢ Conducted Motivation Program among the Quality Member to Achieve Customer satisfaction
➢ POKE YOKE implementation
➢ KAIZEN implementation.
Qualifications & Certifications
Sri durga devi polytechnic college