Subiyakto - Production Manager - Surakarta, Surakarta City, Central Java, Indonesia

Liliek Subiyakto

Surakarta, Surakarta City, Central Java, Indonesia

Summary

My specialization in: Production; Production Engineering; PPIC; Logistic; Supply Chain Management; Lean Manufacturing System (Toyota Production System); Safety; Kaizen Program majoring in : Productivity Improvement, Quality Improvement, and Lead Time Reduction so that Cost Reduction can be achieved. And also Internal Auditor for Quality Management System ISO TS 16949.
I have experience as trainer for TPS, Safety, Quality Improvement, and Standardized Work. I consider myself that I have qualifications as you want. I have good motivation for growing, eager to learn, “Can Do Attitude” and can work with a team (team work) or by myself.

Services

Production Manager

Work History

Manufacturing Consultant also as Factory Head

Debough INDONESIA

From December 2012

As a Manufacturing Consultant also as Factory Head
Job description & responsible :
1. Responsible for the factory operational management system design.
2. Responsible for the factory operational quality system design.
3. To Control and manage of day to day factory operational.
4. To improve factory production process and operational.
5. Responsible for the factory operational day to day.


Achievement: 1. Success increased production output of 150 pcs/day to 230 pcs/day.
2. Successful design the system so that customer claim zerro.
3. Successful design a new production line with increasing the OK straight pass ratio from 25% up to 45%.

Production Engineering Dept Head

PT. Dasa Windu Agung

December 2002 - November 2012

As Production Engineering Dept Head

 Responsible for developing Production Process.
Process production design (work standard ; process control plan, PFMEA); production process tools; MIFC (material and information flow chart); standardized work or how to make the product; process audit.
 Responsible for developing Production System or Operation Manufacturing Management System.
Through lean manufacturing concept or kanban system.
 Involve in developing and implementing Quality Management System documents requirements.

Achievement: 1. Successfully processed certification audit by TUV CERT Certification Body on March 21 ~ 25, 2011. Also assign as Co-Lead Internal Quality Auditor.
2. Successful thermoforming production line design with the continuous flow production concept with production capacity 1000 pcs / day.
3. Successful lead quality improvement in the thermoforming production line with the result: internal defect from 20% decrease to 0.5% through the QAC concept.
4. Success designing building for thermoforming production line from design layout until the building erection and start production

PPIC Deputy Dept. Head

PT. Dasa Windu Agung

December 2002 - August 2008

Responsible for Production Planning & Control.
Production scheduling and achievement control; production capacity calculation; to lead & coordinate all department if production line stop occur; material usage controlling.
➢ Responsible for Material Planning and Control.
Material Requirement Planning; material buying controlling.
➢ Responsible for Vendor Management.
To lead vendor audit if any abnormality material receiving; to follow up vendor
capacity planning.

Achievement: Making PPIC system and procedures for ISO; 85% achievement of material arrival.

As Kaizen & SHE Dept Head

PT. Dasa Windu Agung

December 2002 - November 2012

As Kaizen & SHE Dept Head
 Responsible for developing Production System or Operation Manufacturing Management System through lean manufacturing concept or kanban system.
 Responsible for improvement for manufacturing operation management
Through Jishuken Activity , so that manufacturing operation can be smooth & lead time reduction or cost reduction can be achieve.
 Responsible for developing and implementing Quality Assurance Chain
(The new problem solving concept) for quality performance improvement.

 Responsible for productivity improvement
Through standardized work kaizen (time, man, motion analysis) , so that productivity up and cost reduction can be achieve.
 Responsible for conduct and manage safety patrol program
For all employees include top management safety patrol.
 Responsible for implementing safety assurance management
Through rank down activity from Fatal Accident Rank to Safe Rank.
 Responsible for implementing environment management programs.
 Involve and responsible for successfully environment audit processed.
 Responsible for increase knowledge and know how production team leader
About TPS (lean manufacturing); safety; standardized work; QAC through on the job training.

Achievement: 1. Success as one of the participants of the Festival TPS "jishuken Happyoukai, 2009" and "jishuken Happyoukai, 2010" (As one of the companies that the best implement of Lean Manufacturing system).
2. Successful implementation of the safety management system, safety patrol,and walking safety rule.
3. Successful improvement:
- 1st improvement: productivity up 84% by saving 5 M /P (before condition is 11 M/P and after improvement is 6 M/P)
- 2nd improvement: productivity up 50% by saving 2 M /P (before condition is 6 M/P and after improvement is 4 M/P)
on the line trimming with fixed output.
4. Success makes shipping management system with delivery truck every 15 minutes with 24 hours of operating time. (previously every 3 h

Wakasie PPIC

ADR Grup

March 2000 - November 2002

as Wakasi PPIC.
Job description & responsible:
➢ Responsible for Production Planning and Control.
Production scheduling and achievement control; production capacity calculation; to lead & coordinate all section if production line stop occur.
➢ Responsible for Material Planning and Control.
Material Requirement Planning, Import material calculation.
➢ Responsible for material procurement and warehousing.
Ordering and follow up material arriving; catching up schedule with vendor if abnormality material receiving occur; Warehousing system (material addressing, FIFO system, material stock min-max standard).

Achievement: Making PPIC system and procedures for ISO; Creating warehousing system and 95% accuracy on stock taking of warehousing materials; Aging stock material imported under 4 months.

Sales Engineer

Trisakti Makmur Sentosa

September 1999 - February 2000

Job Description:
➢ Introduce company and it's product.
➢ To give advice the customer's machine problem.

Qualifications & Certifications

Mechanical Engineering

Diponegoro University Semarang

Senior High School

Junior High School

Elementary School

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