Saimuthu - Maintenance Manager - Mumbai, MH, India

Lekshmanan Saimuthu

Mumbai, MH, India


Maintenance Manager

  • Full time
  • Part time
  • One time
  • Contract
  • Temp


Presenting a career which encompasses over 25 years of Experience in an Industrial Maintenance, Machineries erection and installation, Transport vehicles maintenance, Engineering and Projects and desires to secure a position in the area of Maintenance, Engineering and Projects.

Work History

Bahrain (EPC) as Maintenance Manager

From July 2013

Duties & Responsibilities
a) To retain relevant records of maintenance of machinery according to quality system requirements.

b) Raising purchase requests for the machinery spare parts and maintenance related expenses.

c) Control and optimization of maintenance downtime.

d) Control and optimization of maintenance expenses.

e) Ensuring the availability of wear and tear spare parts in store.

f) Ensuring that appropriate tools and devices are available for the maintenance of machinery.

g) Upgrading of manpower skills in relation to maintenance.

h) Vendor development.

i) Co-ordination with Production, QC and purchase departments.

j) Following Company's ISO-9001, 14001 and 18001 procedures related to the job functions.

k) Liaising and coordinating with design, production planning and erection personnel whenever required.

l) Implementing, maintaining and upgrading of maintenance records and documentations inclusive preparation, execution and monitoring of preventive maintenance activities.

Bahrain (NCC) as Maintenance Manager

January 2012 - August 2012

Duties and Responsibilities
Managing the entire activities of Electrical, Mechanical & Garage maintenance departments. Maintaining with minimum breakdown / shutdown of production machineries and transport vehicles. Implemented the preventive maintenance of all the machineries and vehicles to minimize the breakdown hrs as well as to increase the life of machineries and vehicles. Developing the company products by reducing the dead cycle of machineries operation, plant improvement works, less break down hours, proper preventive maintenance, well operators and well Engineering.

Maintaining all type of Precast factory machineries, Ready mix plant machineries, block factory machineries, all the utility machineries and production related transport vehicles.

Maintaining the Precast factory machineries are such as Aggregates washing plant, Ascending & feeding conveyors, Cement silos, Twin shafts Mixer plants, Transport shuttles, Different capacities of Hollow core slab's Extruders, Slabs cutting saws, Wire pulling devise, Bed cleaner, Casting cranes, Over head cranes, Gantry cranes, Boiler for hollow core beds heating, Air compressors, Loading cranes, Recycling water system..etc.

Maintaining the Tilt section machineries are electrical vibrators which are mounted on tilt tables, Hydraulic tilt tables, Reinforcement steel cutting machines, steel bending machines, Over head cranes and loading cranes..etc.

Maintaining the Precast Transport vehicles of Truck units, Flat bed and "A" frame Trailers, Different capacities of Mobile cranes, Wheel loaders, Dump trucks, Forklifts..etc.

Maintaining of Ready mix, Block factory machineries and Transport vehicles of Concrete Mixers, Concrete Pumps, Tippers, Block Hiabs..etc. In addition to control the spare parts store of factory machineries & all the vehicles.

Reporting to G.M about daily plant machineries status & vehicles status report, monthly break down analysis report, monthly plant & vehicles preventive maintenance report,...

Bahrain (BPC) as Maintenance Manager

Bahrain Precast

November 2004 - October 2011

Duties and responsibilities

Managed the entire activities of production machineries' electrical, mechanical maintenance & production related transport vehicles maintenance.

Reported to G.M about Factory machineries and Transport vehicles of monthly Break down analysis reports, monthly spare parts consumption reports, cost cutting reports, Utilization reports of Electricity, Water, Diesel / Gas consumption of boiler , Plant improvement works, New project works and Yearly Maintenance department Budget report.

Job included to maintaining with minimum breakdown / shutdown, implemented the preventive maintenance, Cost cutting of all the machineries and vehicles. Calibration of Weighing equipments of Mixer plant and process equipments in accordance to ISO, Documentation & Implementing of ISO 9002 procedure for equipments calibration & maintenance, software trouble shooting at PC, PLC, and Relay logic controls, maintaining Concrete Mixer plant equipments such as Twin shaft mixer units, Aggregates and sand Conveyors, Cement silos, Mixed concrete Transport shuttles, maintaining different capacities of Over Head Cranes, Gantry Cranes, Air compressors, Boiler unit, HCS Extruders, HCS Cutting machines, Controlling & testing all type of lifting equipments which are related of plant and site erection, Maintaining the different capacities of Mobile cranes, Truck units, "A" Frame and Flat bed Trailers, Wheel loader, Dump truck, Forklift and light vehicles ..etc.

Individual responsibility included,

Planning and keeping track of spare parts inventory. Floating of Enquiries and getting Quotations to keep up critical spare parts of all the equipments and vehicles. Efficient utilization of Supervisors, Foremen, Electricians, Mechanics & Garage Technicians. Properly maintaining the ISO controlled documents of Maintenance Department such as History Card, Spare Parts List, Equipments Calibration, Maintenance Job card, Preventive Maintenance Job card, Breakdown Analysis record,...

Bahrain (BALEXCO) as Maintenance Engineer

Bahrain Aluminium Extrusion Company

November 2002 - September 2004

Duties and responsibilities

Execution of Projects.
Design, Estimation and preparation of Specifications for New Equipment and Building, floating of Enquiries and getting Quotations.
Evaluation of Tenders and selection of suppliers / contractors based on the quality of supply and cost.
Inspection of work executed by the suppliers / contractors, ensuring the specifications are met in all respects.

Study and implementation of various improvements / up gradations for in-house process development.
Engineering service to Production and Maintenance Departments.

Significant Contribution
1) Stream lines all the utility services like Electricity, Water, Compressed air and gas.
2) Comfort rooms with all amenities.
3) Maintenance of all Sub-stations and carry the Preventive Maintenance.
4) Planning and keeping track of spare parts inventory.
5) Efficient utilization of Supervisors / Technicians / electricians / man power.
6) Cost controlling.
7) Plant improvement works.
8) Properly maintaining the ISO documents.

K.S.A as an Electrical Engineer

Al Taiseer Aluminium Factory

January 1994 - June 2002

Duties and responsibilities

Engineering service to Foundry, Production & Maintenance Departments.
Automation and Energy conservation.
Projects Execution.
Evaluation of Tenders and selection of suppliers / contractors based on the quality of supply and cost.

Significant Contribution
Actively participated during installation and commissioning of 2000 M.T. and 2400 M.T Extrusion Presses from SMS, GERMANY.

Detailed layout preparation, showing press location along with continuous Log heating furnace, Hot log shear, Billet Transfer equipment, Acetylene lubrication, Quenching tank, slat conveyor, walking beam arrangement, stretcher, profile cutting machine, die-heating oven, Ageing furnace air conditioned PLC room, trenches for cables, water pipe line , pneumatic lines, Gas lines, Electrical cable trenches, Electrical panel boards, Electrical distribution Panels etc.
Breakdown maintenance, preventive maintenance, troubleshooting of automated panel boards, card level Hardware troubleshooting of automated equipments, Calibration of temperature controllers and process equipments in accordance to ISO, Documentation & Implementing of ISO 9002 procedure for equipments calibration & maintenance, software trouble shooting at PC, PLC, and Relay logic controls. Component level trouble shooting at Electrostatic PCB modules, maintaining overhead cranes, air compressor etc.


Electrical Engineer during June 1991to

Gas fired Boiler & Diesel fired Boiler

From December 1993

It is a manufacturer of all type of Boilers, such as Coal fired Boiler, Gas fired Boiler & Diesel fired Boiler. It was a new plant. My responsibilities are commissioning and erecting all equipments of the Boiler division. Such as bending machine, Over head cranes, cutting machine, tools room machines. Water level and combustion heating system are working by auto controllers. Maintenance Engineer responsibilities are to serve to manufacture the Electrical Panel Boards, Electronic controllers related of boilers and maintain the all plant equipments.

India as an Electrical Supervisor

CR Strips

June 1990 - May 1991

It is a Cold Roll mill. They have a 20 HI mill. I was an Electrical Supervisor to take care of Electrical maintenance works of all the CR Strips division machineries. The mill speed control is controlling by thyrister controllers. The production equipments are such as Pickling tanks, 20 HI mill, Annealing furnaces, CR strips cutting devices, Over head cranes.. etc.

India as an Electrical Supervisor

M/s.Boiler Tech. Engineers (p) Ltd

May 1989 - March 1990

It is a Boiler manufacturer company, such as Coal fired Boiler, Gas fired Boiler & Diesel fired Boiler and all the boilers are totally fully automated system. Water level and combustion heating system every thing is in auto system. I was an Electrical Supervisor and serve to manufacture the Electrical Panel Boards, Electronic controllers for the all type of boilers and maintained the production related all the type of equipments.

Qualifications & Certifications

Electrical and Electronics

State Board of Technical Education

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