Ghatak - Process Engineer - Vishakhapatnam, Andhra Pradesh, India

Koushik Ghatak

Vishakhapatnam, Andhra Pradesh, India


Process Engineer

  • Full time
  • Part time
  • One time
  • Contract
  • Temp

Work History


From July 2011

Asst. Manager

Anrak Aluminium Limited

From July 2011

Key Deliverables:
• Spearheading operations for Precipitation, Hydrate Classification & Cooling Tower along with construction & commissioning responsibilities.
• Spearheading technical team, Implementation of Distributive Control System (DCS) for the entire Plant and operations of Filtration (Disc Filter, Panfilter and Security Filter).
• Pre-commissioning activities, line list preparation, DCS logic checking and graphics modification.
• Conducting technical discussions with "Worley Parsons", Technical Consultant and Reviewing
Process PFD's and PID's for ANRAK's Green field Alumina Refinery Project of 1.5 MTPA.
• Preparation of Standard Operating Manual (SOM) and various plant data sheet, pre- commissioning documents, valve list, line list etc. in co-ordination with ANRAK's detailed
engineering Consultant "SNC LAVALIN" as well as maintaining relevant documents.
• Ensuring preparation of area wise Standard Operating Manuals involving all Operations & Control
Philosophy, Control Logics, Technology selection, Cold Commissioning, Hot Commissioning, etc.
• Involved in DCS Implementation with "Yokogawa India Ltd.".
• Co-ordinating with the Contractors for better Erection & Commissioning of Alumina Refinery on
Disc filtration, Calcinations and Panfiltration.
• Supervising White Area Process tanks hydro testing, documentation and handover protocols.

Asst. Manager

Up gradation of lime slaking Plant

July 2008 - June 2011

b) 500 KTPA Alumina Plant with 2 x 15 MW Co- generations Power Plant, Muri, Ranchi,

Training Attended
• Training on HRD /DCW for Expansion Project.
• Employee Integration Programme (EIP).
• Training on Risk Assessment.
• Finance for Non-Financing Managers.
• Training on Pressure Decanters, HT & LT digestion for Expansion Project.
• Team building and collaboration skills.
• Time Management & Personality Development.
• Six Sigma Green Belt

Project Coordinator & commissioning

Aditya Birla Group. Muri Works

July 2005 - June 2011

Tenure: 1st July'2005 to 30th June'2011 ~ 6 yrs.
2nd Job ~ Anrak Aluminium Ltd, Vishakhapatnam (Project Coordinator & commissioning)
Tenure: 1st July'2011 continuing till date

Notable Accomplishments
• One shot commissioning of Panfiltration and Calcination unit of Anrak Alumina
Refinery design by FL Smidth.
• Instrumental formulating strategic plans to enhance operations and meeting organisational
• Efficiently spearheaded complete plant/project operations with responsibility towards manufacturing right from planning, organizing to achieving the production targets.
• Successfully monitored and executed projects with respect to budgeted cost, demand forecasts
& time over-runs to ensure timely execution of the projects.
• Played a key role in conducting cost benefit analysis of the projects including feasibility studies and controlling the project cost.
• Demonstrated excellence in safe installation and commissioning of equipment; conducted tests & inspections to ensure operational effectiveness of plant & utilities.
• Stellar in enhancing the production with cost control and energy savings.
• Contributed significantly in initiating and focussing on in-house development on equipment for minimization of breakdowns, process and operational improvement at an optimum cost.
Successfully enhanced plant & equipment up time; efficiently implemented the action plan for minimizing waste generation to prevent pollution

Organisational Scan

Muri Works

July 2005 - June 2011


July 2005 - June 2008

Hindalco Industries

Hindalco Industries Limited

Qualifications & Certifications

Chemical Engineering

University College of Science and Technology

University of Calcutta

Barisha High School


Calcutta University

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