Satyasai - Manager - Engineering (E&A) - Bicholim, Goa, India

Kodukulla Satyasai

Bicholim, Goa, India


 A competent professional with over 21 years of experience in Project Planning & Execution of Electrical & Automation Projects, Operation & Maintenance and Commissioning in continuous process & Food industry.
 A keen planner with expertise in handling projects for improving efficiency of automation & control using available resources & by installing suitable instruments as per requirement.
 Deft in managing electrical & automation projects from conceptualization to execution including progress monitoring & manpower planning. (Annexure Attached)
 Expertise in managing the erection, commissioning and maintenance of automation & electrical control systems including PLC systems, adept in Automation Networking using Ethernet, Control Net, Device Net, Modbus, Profibus, etc.
 Proficiency in designing maintenance (preventive, predictive & systematic) strategies, procedures and methods, diagnosing breakdown problems, monitoring and controlling maintenance costs of various systems.
 Experience of working on Siemens S7 400/300 PLC & programming on Rockwell Allen Bradley SLC & PLC including Control Logix, Compact Logix & Micro Logix & SCADA (Intouch) systems.
 Excellent relationship management, analytical and negotiation skills with deftness in swiftly ramping up projects in co-ordination with Clients, Contractors, Vendors and Consultants.


Manager - Engineering (E&A)


Over 21years of rich experience in the field of Electrical, Instrumentation and automation.
Experience in AllenBradley make PLCs, VFDs, Servo drives
Installation and commissioning of Intouch based SCADA systems, SCADA networking and interconnection w

Work History

Manager - Engineering and Projects(E&A)

Nestle India Limited

From February 2007

• Leading a team of 20 members other than contractors.
• Study the entire scope of project, budget and time lines.
• Design and detailed engineering of HT and LT panels.
• Designing and detailing of cable tray, cable and lighting layouts.
• Designing of automation and instrumentation systems, P&ID.
• Design and detailing of automation, SCADA, Fire alarm and Free weigh networking.
• Validating the electrical engineering designs submitted by the consultant and vendors.
• Vendor development, making complete URS, floating enquiries and making purchase requisitions. Ensuring timely conversion of PR into purchase order.
• Follow up for the material and ensuring the required material at site for smooth execution of the project.
• Tracking of project cost using SAP and scheduling and tracking of project time lines using MS Project.
• Site management for executing the electrical and automation jobs, project site electrical maintenance.
• Ensuring electrical safety by observation, inspection, auditing and conducting tool box talks regularly at the project site.
• Finalizing the electrical service contracts by making detailed BOM and with close coordination with purchase department.
• Coordination with different departments like production, safety, finance and purchase for smooth project execution and handover.
• Liasoning with government authorities for getting timely approvals for the execution and commissioning.

Executive - Electrical

SAB Miller India Limited

December 2004 - February 2007

 Spearheaded entire project operations for erection, commissioning & maintenance of Electrical and Automation systems with a team of 5 members.
 Maintenance & troubleshooting of Process Equipment, Filling and Packing Machines & their associated utilities.
 Formulated CAPEX and Maintenance budgets & project plans and obtained approvals for the same.
 Developed vendors and defined technical specifications for electrical equipment; negotiated & finalised as per quotes received.
 Led energy conservation initiatives and documentation for obtaining ISO 14001 standards.
 Liaison with government authorities for ensuring timely inspection and getting approvals.

 Significantly reduced the production cost from Rs 18 to Rs 13 per HL of beer production.
 Achieved a consistent improvement in power factor every month from 0.95 to 0.99.

Engineer - Power

Bharti Mobile Limited

July 2003 - December 2004

 Conducted electrical maintenance and troubleshooting of BTS Towers and BSC and MSC Centres.
 Ensured 100% availability of power through all 3 sources (EB, DG and UPS) for MSC.
 Effectively coordinated with project team for smooth commissioning of towers and equipment.

Sep’ 02 – Jul’ 03 with M/s. ITC Limited, Bangalore as Electrician
 Execution of maintenance, of Cigarette Making, Packing Wrapping & Bundling Machines.


ITC Limited

September 2002 - July 2003

 Execution of maintenance, of Cigarette Making, Packing Wrapping & Bundling Machines.

Assistant Engineer - Electrical

AGI Glaspac

June 1998 - September 2002

 Spearheaded project operations for erection, commissioning and maintenance of Electrical Systems with a team of Shift Electricians and Contractors.
 Supervised preventive and breakdown maintenance of:
o 10MVA, 33kV switchyard with different configuration of Transformers.
o Electrical maintenance of 100TPD and 250TPD glass furnace, Injection Moulding Machines, Annealing Lehrs, Screen Printing & Shrink and Stretch Wrapping Machines.
o DG Sets – 11kV, 4.166MW Wartsila, 11kV, 2.9MW x 2Nos Sulzer and 415V, 890kVA Skoda
 Generating daily reports for energy consumption and log sheets.
 Key project team member for Rs. 100 crores expansion project.

Senior Supervisor

Hilton Tobacco Limited

November 1994 - May 1998

 Administered shift activities for operation & maintenance of:
o 125kVA x 3Nos DG Sets, 415kVA Transformer, Air Compressor and Vacuum Pumps.
o PMD, Cigarette Making, Packing and Wrapping Machines.

Electrical Supervisor – Maintenance

B.Seenaiah & Company

October 1992 - January 1994

 Oversaw complete maintenance and troubleshooting of Road Construction Batching Plant by team of leading Electricians.

Technical Supervisor

Hilton Tobacco Private Limited

June 1991 - October 1992

 Led a team of Shift Electricians and Contractors for preventive maintenance & troubleshooting of:
o 125kVA x 3Nos DG Sets, 415kVA Transformer, Air Compressor and Vacuum Pumps.
o PMD, Cigarette Making, Packing and Wrapping Machines.

Manager - Engineering (E&A)


Roles and Responsibilities:
 Lead and coordinate the electrical & automation team and maintain competencies, motivation and performance to achieve the team’s mission and objectives.
 Spearheading in Proposals and controlling of the electrical & automation component of the site M&I budget and any capital projects comprises:
o HT and LT Panels (Low, Medium and High voltage levels) DG sets, Transformers and UPS systems.
o Cable Tray lay outs, Structured cabling and Lighting Layouts by maintaining GMP and Hygiene standards.
o Process and Utility Automation and Instrumentation Systems, P&ID, integration with SCADA.
o BMS systems like Fire Alarm and annunciation, CCTV, Fire hydrant system.
o SPC tools integration and EMS systems, report generation and monitoring electricity in accordance with the KPIs.
 Making complete technical URS, floating enquiries and validating the proposals and procurement.
 Managing Electrical service contracts, Recognise and validating the requirements of AMC / CMAC for critical equipment and machinery.
 Technical store inventory optimization and control for smooth functioning of the plant operations.
 Overseeing site operations for smooth execution of electrical & automation jobs & maintenance.
 Coordinate with Production, Quality Management and Engineering to resolve any electrical, automation and instrumentation related issues.
 Ensure work place safety and effective communication of Safety, Health and Environment to all team members and contractual employees and Liasoning with Safety team.
 Working on optimisation of MTTR, MTBF time lines, CDM checking, LEAN implementation and HACCP.
 Liase with the Government authorities like Electrical Department and Legal Metrology for legal compliances.
 Attainments:
 Completely handled electrical and automation design and implementation for the industrial services and process sections for fast track brown field and green field projects.
 Conferred twice with Passion to Win Award for signific


Culinary Projects

Design, Selection of equipment viz PCCs, MCCs, PLCs and SCADA systems for green field and brown field projects. Completed in time with in budget

Vending Mixes

Complete end to end electrification of Vending Mixes. Complete automation and instrumentation

HVAC Plants

Ammonia Based 270TR HVAC plant installation and commissioning

Qualifications & Certifications

Diploma in Electrical and Electronics Engineering

Government Polytechnic

Diploma in Electrical and Electronics Engineering

Govt Polytechnic College

ZPH School

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