K - CNC Machines Maintenance - Nashik, MH, India

Jaisankar K

Nashik, MH, India

Services

CNC Machines Maintenance

Summary:

•Over 9.5 Years Experience of Maintenance dept in Automotive Sector
•Focusing on Daily,Monthly,Yearly of Preventive Maintenance,Predictive & Breakdown Maintenance & looking after various type of CNC based VMC, HMC and SPM machines.
•controllers like Fanuc, Mitsubishi ,Siemens,Okuma,Toshiba,Fidia and FUKUI H&F make various presses like 100T,200T,600T,800T,1300T,2000T.
•Installation and Commissioning done German, Japan and Indian based VMC Machines, HMC Machines like Heller, Deckel, Huller Hille, Honing, GROB, Okuma and Heller Transfer line
•MTTR and MTBF to achieve zero breakdowns,Exposure to SAP notification,Purchase requisition for capital and revenue & monitoring spare parts consumption list

Work History

Assitant Manager

Mahindra & Mahindra

From August 2007

• Currently working in Operation and Maintenance dept of Mahindra & Mahindra Ltd looking after various type of CNC based VMC, HMC and SPM machines.
• Experience in controllers like Fanuc, Mitsubishi Siemens,Okuma Toshiba,Fidia and FUKUI make presses like 100T,800T,1300T,2000T,HMT 600T and ISGEC 200T presses

Asst Manager

Mahindra & Mahindra Ltd

August 2007 - August 2007

Diploma with Qualitative Experience in Maintenance Dept and Successful Project of MAN FORCE TRUCKS PVT LTD.
Currently working in Maintenance Dept of Mahindra & Mahindra Ltd Looking after CNC based VMC, HMC and SPM Machines like Fanuc, Siemens, Okuma, Toshiba and Fidia Controllers Japan based FUKUI make Presses 600T, 800T, 1300T, 2000T.
Installation and Commissioning done German, Japan and Indian based VMC Machines, HMC Machines like Heller, Deckel, Huller Hille, Honing, GROB, Okuma and Heller Transfer line.
Done Power calculation and Power cable laying for every machine which has installed in Machine shop of Cylinder block & Cylinder head line, Engine testing, Engine Assly, H.T/L.T Room and Air handling unit (AHU).Planning for machine Backup of PLC ladder, System Parameter and CNC Parameter for each machine.
Monitoring SAP Notification report. Ability to set the Encoders Parameter for Fanuc, Siemens, Okuma, and Toshiba Control.
Adequate Knowledge of various PLC systems like S7-300, S7-200, Messung like Q series, Nex-5000 & Nex-4000 and trouble shooting of CNC based Siemens Control, Fanuc Controls, Okuma control and Toshiba control.Focusing on MTTR and MTBF to achieve zero breakdowns. Yearly planning of Ball bar test to maintain the machines Accuracy.Monitor & control consumption of spare parts and suggest improvementsImplementing TPM activity in shop floor.Ability to trouble shoots in Conveyors,Pumps and parameter setting of Drives.Analyze machinery breakdowns and implement corrective actions to improve the machine uptime.
Periodic calibration of instruments. Ensuring discipline, safety & Accident free machinery.Monitoring Preventive and condition based maintenance activities

Engineer

MAN TRUCKS PVT LTD

November 2005 - July 2007

• Installation and Commissioning done German, Japan and Indian based VMC Machines, HMC Machines like Heller, Deckel, Huller Hille, Honing, GROB, Okuma and Heller Transfer line.
• Done Power calculation and cable laying for every machine in Cylinder block & Cylinder head line, Engine testing, Engine Assly, H.T/L.T Room and Air handling unit (AHU)

Jr.Engineer

MAN Trucks India Ltd

November 2005 - July 2007

Company Profile:
• MAN TRUCKS India Ltd. is a 50:50 Joint Venture between MAN Nutzfahrzeuge AG of Germany and FORCE Motors Ltd Force Motors has played a pioneering role in the development of light commercial vehicle transport in India, with iconic vehicle brands like Tempo, Metador, Trax and the Traveller. Combining MAN’s proven leading edge technology with FORCE Motors 50 years experience in the Indian Commercial Vehicle Industry; these Trucks are made for the Indian conditions and market, using the Top Technology from MAN. half the production is earmarked for exports through the global MAN Sales Organization. The range of products manufactured includes Mining & Construction Tippers, Haulage Tractors and Multi Axle Trucks, from 16t GVW to 49t GCW.

Operating Engineer

Spicer India Ltd

May 2003 - January 2005

• Focusing on critical machines %Uptime, MTTR and MTBF to achieve zero breakdowns
• Implementing Kaizen, 5S&TPM activity in shop floor.
• Analyze machinery breakdowns and implement corrective actions to improve the machine uptime.

Operating Engineer

Spicer India Ltd Pune

May 2003 - July 2005

Company Profile:
•SPICER INDIA LTD is a USA based DANA Collaborated MNC organization, having TS: 16949, QS: 9000:2001, ISO 14001 & OHSAS 18001 certification. Manufactures of Axles for GM INDIA LTD, FORD INDIA LTD, TATA MOTORS LTD, M&M LTD, HINDUSTAN MOTORS LTD and Different cases, carriers and Companion flanges for Domestic as well as Exports.

Projects

Shopfloor Activity

•Ability to Install and Commission of German, Japan and Indian based CNC Machines
•Implementation of Kaizen,5S,TPM activity in shop floor
•Adequate Knowledge of various PLC systems like S7-300, S7-200, Messung like Q series, Nex-5000 & Nex-4000
•Ability to set the encoders parameters for Fanuc, Siemens, Okuma, and Toshiba Control
•Power calculation and cable laying for every machine in Cylinder block & Cylinder head line, Engine testing, Engine Assly, H.T/L.T Room and Air handling unit (AHU)
•Experience in controllers like Fanuc, Mitsubishi Siemens,Okuma Toshiba,Fidia and FUKUI make presses like 100T,800T,1300T,2000T,HMT 600T and ISGEC 200T presses

Management Activity

•Continuous focus towards achieving Zero Breakdown rate
•Scheduling for over all plant maintenance and audit of such maintenance work
•Ensuring discipline, safety & Accident free machinery
•Undertake technical discussions with Machine suppliers for improvements & modification in machines to improve capability and performance
•Development & implementation of projects for improvements in quality, productivity & cost
•Focusing on critical machines %Uptime, MTTR and MTBF to achieve zero breakdowns
•Analyze machinery breakdowns and implement corrective actions to improve the machine uptime
•Monitoring Preventive and condition based maintenance activities
•Planning reconditioning & retrofitting of CNC machines
•Yearly planning schedule of laser & ball bar test to maintain the machines accuracy
•Maintaining department ISO 9001-2008 manuals & facing internal and external audits

Management Activity

•Continuous focus towards achieving Zero Breakdown rate
•Scheduling for over all plant maintenance and audit of such maintenance work
•Ensuring discipline, safety & Accident free machinery
•Undertake technical discussions with Machine suppliers for improvements & modification in machines to improve capability and performance
•Development & implementation of projects for improvements in quality, productivity & cost
•Focusing on critical machines %Uptime, MTTR and MTBF to achieve zero breakdowns
•Analyze machinery breakdowns and implement corrective actions to improve the machine uptime
•Monitoring Preventive and condition based maintenance activities
•Planning reconditioning & retrofitting of CNC machines
•Yearly planning schedule of laser & ball bar test to maintain the machines accuracy
•Maintaining department ISO 9001-2008 manuals & facing internal and external audits

Shopfloor Activity

•Ability to Install and Commission of German, Japan and Indian based CNC Machines
•Implementation of Kaizen,5S,TPM activity in shop floor
•Adequate Knowledge of various PLC systems like S7-300, S7-200, Messung like Q series, Nex-5000 & Nex-4000
•Ability to set the encoders parameters for Fanuc, Siemens, Okuma, and Toshiba Control
•Power calculation and cable laying for every machine in Cylinder block & Cylinder head line, Engine testing, Engine Assly, H.T/L.T Room and Air handling unit (AHU)
•Experience in controllers like Fanuc, Mitsubishi Siemens,Okuma Toshiba,Fidia and FUKUI make presses like 100T,800T,1300T,2000T,HMT 600T and ISGEC 200T presses

Qualifications & Certifications

Electronics & Telecommunication Engineering

RVD University Rajasthan

Electrical & Electronics Engineering

Chennai Institute

Vidheswara higher secondary school

12th

Government higher secondary school

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